EWM Picotig 180 - User Manual

EWM
HIGHTEC WELDING GmbH
Dr. Günter-Henle-Straße 8 • D-56271 Mündersbach
Fon +49 2680 181-0 • Fax +49 2680 181-244
www.ewm.de • info@ewm.de
GB
Operating instructions
Welding machines for TIG and MMA welding
PICOTIG 180
PICOTIG 180 MV
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
• EC Low Voltage Directive (2006/95/ EG)
• EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
©
The content of the operating instructions does not constitute grounds for any claims on the part
of the buyer.
The copyright to these operating instructions remains with the manufacturer.
Reprinting, including extracts, only with written approval.
© 2009 Subject to alteration.
Item No.: 099-002046-EWM01
Revised: 05.06.2009

Summary

Safety Instructions

General Safety Precautions

Covers general safety warnings and guidelines for operating welding machines.

Transport and Installation Safety

Provides essential safety instructions for transporting and installing the welding machine.

Technical Data

PICOTIG 180 Specifications

Detailed technical specifications for the PICOTIG 180 welding machine.

PICOTIG 180 MV Specifications

Detailed technical specifications for the PICOTIG 180 MV welding machine.

Machine Description

PICOTIG 180 Front View

PICOTIG 180 Rear View

PICOTIG 180 MV Front View

PICOTIG 180 MV Rear View

Machine Control Panel Overview

Explains the functions and layout of the machine's control panel and operating elements.

Functional Characteristics

TIG Welding: Selection and Adjustment

Guide to selecting and adjusting basic TIG welding parameters like current and time.

TIG Welding: Arc Ignition Methods

Details HF and Liftarc methods for initiating the welding arc without or with contact.

TIG Welding: Function Sequences

TIG Welding: Non-Latched Operation

TIG Welding: Latched Operation

TIG Welding: Advanced Settings

Comprehensive guide to advanced parameter adjustments for TIG welding.

MMA Welding: Selection and Adjustment

Guide to selecting and adjusting basic MMA welding parameters like current.

MMA Welding: Hotstart Function

MMA Welding: Arcforce Function

MMA Welding: Antistick Function

MMA Welding: Advanced Settings

Comprehensive guide to advanced parameter adjustments for MMA welding.

Remote Control Operation

Commissioning the Welding Machine

General Commissioning Guidelines

Essential safety and general guidelines for initial setup and commissioning.

Proper Usage and Area of Application

Defines the intended use and correct operating environment for the welding machine.

Installation Procedures

Step-by-step instructions and precautions for installing the welding machine.

Mains Power Connection

Instructions and critical safety warnings for connecting the machine to the main power supply.

Workpiece Lead Connection

Safety precautions and best practices for connecting the workpiece lead.

TIG Welding: Torch and Lead Connection

Step-by-step guide to connecting the TIG welding torch and workpiece lead.

TIG Welding: Torch and Lead Connection (MV)

Guide for connecting the TIG torch and workpiece lead for the PICOTIG 180 MV.

TIG Welding: Shielding Gas Supply

TIG Welding: Setting Gas Flow Rate

MMA Welding: Electrode and Lead Connection

Maintenance and Testing

General Maintenance and Care Tips

Safe Cleaning Procedures

Test Scope and Equipment Requirements

Measuring Insulation Resistance

Measuring Leakage Currents

Repair Work Guidelines

Authorized Repair and Maintenance

Warranty Information

General Warranty Validity Terms

Details the duration and scope of the warranty for machines, accessories, and spare parts.

Warranty Declaration and Claim Process

Explains warranty terms, conditions, exclusions, and how to make a claim.

Troubleshooting and Error Handling

Machine Faults and Error Messages

Lists common error codes, their potential causes, and recommended remedies.

Resetting Welding Parameters

EWM Picotig 180 Specifications

General

Brand	EWM
Model	Picotig 180
Category	Welding System
Language	English