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EWM Pico 162 - User Manual

EWM Pico 162
37 pages
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Operating instructions
Welding machine
Pico 162
Pico 162 VRD
Pico 162 MV
099-002040-EW501 28.04.2014

Table of Contents

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Summary

Comprehensive Safety Instructions

Understanding Safety Notes and Warnings

Guidance on interpreting safety notes, warnings, and cautions within the manual.

Key Symbols and Icon Meanings

Defines symbols used in the manual for actions like pressing, turning, and switching.

General Safety Precautions

Covers general safety aspects like electromagnetic fields, electric shock, radiation, and noise.

Safe Transport and Installation Guidelines

Details safety precautions for moving and setting up the welding machine.

Intended Use and Applications

Welding Process Applications (MMA & TIG)

Describes MMA welding and TIG (Liftarc) welding processes.

Understanding Machine Variants (MV & VRD)

Explains Multi-voltage (MV) and Voltage reducing device (VRD) variants.

Related Documentation and Compliance

Lists associated documents like warranty, declaration of conformity, and service documents.

Machine Overview and Component Identification

Front Panel Component Layout

Identifies components on the front panel of the welding machine.

Rear Panel Component Layout

Identifies components on the rear panel of the welding machine.

Machine Control Panel and Operation

Details the function of switches, lights, and controls on the machine.

Design Features and Operational Functions

Transport and Installation Procedures

Provides instructions for safely adjusting the carrying strap and setting up.

Machine Cooling System Operation

Explains precautions for optimal duty cycle related to machine cooling.

Workpiece Lead Connection Safety

Discusses safe connection and use of the workpiece lead to prevent burns.

Mains Power Connection Requirements

Covers safe and correct connection of the machine to the power mains.

MMA Welding Setup and Operation

Details connecting the electrode holder and workpiece lead for MMA welding.

TIG Welding Setup and Operation

Instructions for setting up shielding gas supply and connecting a TIG torch.

Optional Dirt Filter Installation and Care

Explains how to install and maintain the optional dirt filter.

Maintenance, Care, and Proper Disposal

General Maintenance Information

General overview of the machine's low maintenance requirements.

Maintenance Schedule and Intervals

Outlines daily, monthly, and annual maintenance tasks and their intervals.

Qualified Maintenance and Repair Procedures

Details on performing maintenance and repair work, emphasizing qualified personnel.

Equipment Disposal and Recycling Guidelines

Instructions and regulations for proper disposal and recycling of the machine.

RoHS Directive Compliance Statement

Confirmation of compliance with RoHS Directive for product materials.

Troubleshooting Common Faults

Fault Rectification Checklist

A systematic checklist to diagnose and fix common machine faults and errors.

Machine Error Messages and Status Lights

Explains specific error messages and signal light conditions with remedies.

Detailed Technical Specifications

Technical Data: Pico 162 (230 V)

Detailed technical specifications for the Pico 162 model at 230V.

Technical Data: Pico 162 MV (115 V)

Detailed technical specifications for the Pico 162 MV model at 115V.

Available Accessories and Options

Electrode Holders & Workpiece Leads

Lists available electrode holders and workpiece leads with their item numbers.

TIG Welding Torches and Accessories

Lists available TIG welding torches and related accessories.

General Accessories List

Lists general accessories like transport cases and safety plugs.

Optional Equipment and Upgrades

Lists optional accessories such as filters and protective covers.

Appendix: EWM Branch Network

EWM Global Branch and Contact Directory

Provides contact information and locations for EWM headquarters and branches.

EWM Pico 162 Specifications

General IconGeneral
Mains voltage230 V
Mains frequency50/60 Hz
Mains fuse (slow-blowing)16 A
Setting range10 A - 150 A
Open circuit voltage68 V
Protection classIP23
Insulation classH
Weight4.7 kg
Power supply voltage230 V
Dimensions L x W x H420 mm x 160 mm x 320 mm

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