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Tetrix 230 Comfort 5P TM
EWM Tetrix 230 Comfort 5P TM User Manual
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Operating instructions
Welding machine
Tetrix 230 Comfort 5P TM
Tetrix 230 Comfort 8P TM
099
-000157-EW501
16.10.2014
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2
Table of Contents
General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
TIG Welding
14
Activarc
14
Spotarc
14
Spotmatic
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Function Sequence
22
Design and Function
24
General
24
Workpiece Lead, General
24
Transport and Installation
25
Adjusting the Length of the Carrying Strap
25
Machine Cooling
25
Notes on the Installation of Welding Current Leads
26
Mains Connection
28
Mains Configuration
28
Welding Torch Cooling System
29
Welding Torch Cooling Unit Connection
29
TIG Welding
30
Welding Torch and Workpiece Line Connection
30
Torch Connection Options and Pin Assignments
31
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
32
Connecting the Shielding Gas Supply
32
Setting the Shielding Gas Quantity
33
Welding Data Display
34
Select Welding Task
34
Welding Parameter Setting
34
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
34
Save Welding Tasks (Jobs)
35
Displaying and Changing the JOB Number
35
Expert Menu (TIG)
35
Arc Ignition
36
HF Ignition
36
Liftarc Ignition
36
Automatic Cut-Out
36
Function Sequences/Operating Modes
37
Explanation of Symbols
37
Non-Latched Mode
38
Latched Mode
39
Spotarc
40
Spotmatic
42
Pulses, Function Sequences
44
TIG Pulses - Non-Latched Operation
44
TIG Pulses - Latched Operation
44
Pulse Variants
45
Pulses (Thermal Pulses)
45
Khz Pulses (Metallurgic Pulses)
46
Automated Pulses
46
TIG Activarc Welding
47
Welding Torch (Operating Variants)
48
Tap Torch Trigger (Tapping Function)
48
Torch Mode and Up/Down Speed Setting
49
Standard TIG Torch (5-Pole)
50
TIG Up/Down Torch (8-Pole)
52
Potentiometer Torch (8-Pole)
54
Configuring the TIG Potentiometer Torch Connection
55
RETOX TIG Torch (12-Pole)
56
MMA Welding
57
Connecting the Electrode Holder and Workpiece Lead
58
Select Welding Task
59
Hotstart
59
Hotstart Current
59
Hotstart Time
59
Antistick
59
Remote Control
60
Manual Remote Control RT1 19POL
60
RTG1 19POL Manual Remote Control
60
Manual Remote Control RTP1 19POL
60
Manual Remote Control RTP2 19POL
60
RTP3 Spotarc 19POL Manual Remote Control
60
Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
60
Interfaces for Automation
61
Remote Control Connection Socket, 19-Pole
61
Machine Configuration Menu
62
Selecting, Changing and Saving Parameters
62
Power-Saving Mode (Standby)
62
Testing the Machine Fan
63
Limiting the Mains Current (10A)
64
Protecting Welding Parameters from Unauthorised Access
65
Changing the Three-Digit Machine Code
66
Setting the Welding Current (Absolute/Percentage)
67
TIG Antistick
68
Spotarc / Spotmatic Configuration
69
Maintenance, Care and Disposal
70
General
70
Maintenance Work, Intervals
70
Daily Maintenance Tasks
70
Visual Inspection
70
Functional Test
70
Monthly Maintenance Tasks
70
Annual Test (Inspection and Testing During Operation)
71
Disposing of Equipment
71
Manufacturer's Declaration to the End User
71
Meeting the Requirements of Rohs
71
Rectifying Faults
72
Checklist for Rectifying Faults
72
Machine Faults (Error Messages)
74
Resetting Welding Parameters to the Factory Settings
75
Display Machine Control Software Version
76
Vent Coolant Circuit
77
Technical Data
78
Tetrix 230
78
Accessories
79
Welding Torch Cooling System
79
Transport Vehicle
79
Options
79
Remote Controls and Accessories
79
General Accessories
79
Overview of EWM Branches
80
Appendix A
80
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EWM Tetrix 230 Comfort 5P TM Specifications
General
Brand
EWM
Model
Tetrix 230 Comfort 5P TM
Category
Welding System
Language
English
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