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Tetrix 152 RC Plasma CW GR
EWM Tetrix 152 RC Plasma CW GR User Manual
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Operating instructions
Power sources for automated applications
GB
Tetrix 152 RC Plasma CW GR
Tetrix 352 RC Plasma CW GR
Tetrix 552 RC Plasma CW GR
099-008724-EW501
Observe additional system documents!
08.01.2012
2
Table of Contents
1 Contents
3
Table of Contents
3
2 Safety Instructions
5
Notes on the Use of These Operating Instructions
5
Explanation of Icons
6
General
7
Transport and Installation
11
Ambient Conditions
12
In Operation
12
Transport and Storage
12
3 Intended Use
13
Applications
13
Plasma Welding
13
TIG Welding
13
TIG Cold Wire Welding
13
TIG Activarc Welding
13
Spotarc
13
Use and Operation Solely with the Following Machines
14
Documents Which also Apply
14
Warranty
14
Declaration of Conformity
14
Welding in Environments with Increased Electrical Hazards
14
Service Documents (Spare Parts and Circuit Diagrams)
14
4 Machine Description - Quick Overview
15
Tetrix 152, 352, 552 RC Plasma CW GR
15
Front View
15
Rear View
17
Machine Control
19
Function Sequence
21
Plasmadrive
23
Insufficient Wire" Sensor
24
5 Design and Function
25
General
25
Transport and Installation
26
Machine Cooling
26
Workpiece Lead, General
26
Welding Torch Cooling System
27
General
27
List of Coolants
27
Mains Connection
28
Mains Configuration
28
System Gas Connection
29
Connecting the Shielding Gas Supply
31
Gas Test
31
Rinse Hose Package" Function
31
Welding Torch Connection
32
Welding Torch Connection
34
Connecting the Wire Feed Unit
35
Insufficient Wire" Sensor Connection
36
Cooling Module Connection
37
Connection for Workpiece Lead
39
Arc Ignition
40
TIG Automatic Cut-Out
40
Protecting Welding Parameters from Unauthorised Access
40
Interfaces
41
Connecting the Robot Interface / Industrial Bus Interface
41
RINT X11 Robot Interface
42
BUSINT X11 Industrial Bus Interface
42
Connecting the PC 300.Net Welding Parameterisation Software
43
Connecting the Q-DOC 9000 V2.0 Welding Data Documentation Software
44
Connecting the WELDQAS Welding Data Monitoring and Documentation System
45
Automation Interface
46
Connection Socket Automation Torch
48
Sensor Current
49
6 Maintenance, Care and Disposal
50
General
50
Maintenance Work, Intervals
50
Daily Maintenance Tasks
50
Monthly Maintenance Tasks
50
Annual Test (Inspection and Testing During Operation)
51
Maintenance Work
51
Disposing of Equipment
52
Manufacturer's Declaration to the End User
52
Meeting the Requirements of Rohs
52
7 Rectifying Faults
53
Checklist for Rectifying Faults
53
Machine Faults (Error Messages)
55
General Operating Problems
56
Interface for Mechanised Welding
56
Vent Coolant Circuit
57
8 Technical Data
58
Tetrix 152, 352, 552 RC Plasma CW GR
58
9 Accessories
59
Welding Torch Cooling System
59
General Accessories
59
Connection Cables, Connection Sockets
59
Computer Communication
59
Interfaces
60
Connection and Extension Cables
60
Connection Cables
60
10 Circuit Diagrams
61
Tetrix 152, 352, 552 RC Plasma CW GR
61
JOB-List
66
11 Appendix A
66
Overview of EWM Branches
70
12 Appendix B
70
4
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EWM Tetrix 152 RC Plasma CW GR Specifications
General
Brand
EWM
Model
Tetrix 152 RC Plasma CW GR
Category
Welding System
Language
English
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