Exmark Pioneer E Series - Fluid and Filter Services

Maintenance
CheckRolloverProtections
Systems(RollBar)Knobs
ServiceInterval:Beforeeachuseordaily
Checkthatboththemountinghardwareandthe
knobsareingoodworkingcondition.Makesurethe
knobsarefullyengagedwiththeROPSintheraised
position.Theupperhoopoftherollbarmayneed
tobepushedforwardorpulledrearwardtogetboth
knobsfullyengaged.
Figure20
1.Engaged2.Partiallyengaged—Do
NotoperatewithROPS
inthiscondition.
CheckSeatBelt
ServiceInterval:Beforeeachuseordaily
Visuallyinspectseatbeltforwear,cuts,andproper
operationofretractorandbuckle.Replacebefore
operatingifdamaged.
CheckforLooseHardware
ServiceInterval:Beforeeachuseordaily
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Visuallyinspectmachineforanyloosehardware
oranyotherpossibleproblem.Tightenhardware
orcorrecttheproblembeforeoperating.
ServiceAirCleaner
ServiceInterval:Every100hours—Check
theaircleaner;replace
ifdirtyordamaged.
(Mayneedmoreoften
undersevereconditions.
SeetheEngineOwner’s
Manualforadditional
information.)
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.SeetheEngineOwner’sManualformaintenance
instructions.
ChangeEngineOil
ServiceInterval:Aftertherst5hours
Every100hours/Yearly
(whichevercomesrst)
(Mayneedmoreoften
undersevereconditions.)
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Drainoilwhileengineiswarmfromoperation.
3.Theoildrainhoseislocatedonrighthandside
ofengineattherear.Placepanundermachine
tocatchoil.Removeplugfromendofdrain
hose.Allowoiltodrainandreplaceoildrainplug.
Torqueplugto20-24ft-lb.
4.Replacetheoilltereveryotheroilchange.Clean
aroundoillterandunscrewltertoremove.
Beforereinstallingnewlter,applyathincoating
ofExmark4–CyclePremiumEngineOilonthe
surfaceoftherubberseal.Turnlterclockwise
untilrubbersealcontactsthelteradapterthen
tightenlteranadditional1/2to3/4turn.
5.Cleanaroundoilllcapandremovecap.Fillto
speciedcapacityandreplacecap.
6.UseoilrecommendedintheCheckEngineOil
Levelsection.DoNotoverll.Starttheengine
andcheckforleaks.
7.Wipeupanyspilledoilfromenginedeck
mountingsurfaces.
CheckHydraulicOilLevel
ServiceInterval:Beforeeachuseordaily
1.Stopengineandwaitforallmovingpartstostop.
Engageparkingbrake.
2.Waituntiltheunitcoolsbeforecheckingthe
hydraulicoil.
3.Checkexpansiontankandifnecessaryadd
ExmarkPremiumHydroOiltotheFULLCOLD
line(see
Figure21).
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