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ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR
Owner’s Manual and Service Guide
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
PERIODIC SERVICE SCHEDULE
✓ Check ♦ Clean, Adjust, etc. ▲ Replace
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BODY ♦ Clean body components as required
SERVICE BRAKE ✓ Check brake performance, smooth operation and adjust if required
PARKING BRAKE ✓ Check brake performance and adjust if required
REVERSE WARNING DEVICE ✓ Check operation when direction selector is in reverse
TIRES
✓ Examine for cuts, excessive wear and pressure
(See GENERAL SPECIFICATIONS)
WHEELS ✓ Check for bent rims, missing or loose lug nuts
BATTERIES ♦ Recharge to full charge state after each day’s use
CHARGER / RECEPTACLE ✓ Inspect connector system at each charge
MONTHLY - 20 HOURS (includes items listed in previous table & the following)
BATTERIES
♦ Clean battery & terminals with 1/4 cup (60 ml) baking soda to 1 1/2 gallons (6 liters)
water solution, rinse with clear water
✓ Check charge condition and all connections
HYDRAULIC BRAKE FLUID ✓ Check level, add if required and check for leakage (DOT 3)
WIRING ✓ Check all wiring for loose connections and broken/missing insulation
ACCELERATOR ✓ Check for smooth movement
CHARGER / RECEPTACLE ♦ Clean connections, keep receptacles free of dirt and foreign matter
DIRECTION SELECTOR ✓ Check attachment, tighten as required
STEERING ASSEMBLY ✓ Check for abnormal play, tightness of all hardware
TIE RODS/LINKAGES ✓ Check for excessive play, bent components or loose connections
REAR AXLE ✓ Check for leakage, add SAE 30 oil as required
PDS CONTROLLER ✓ Check PDS Controller braking force (See PDS MODEL VEHICLES in text)
QUARTERLY - 50 HOURS (includes items listed in previous tables & the following)
FRONT AXLE ✓ Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS ✓ Check for oil leakage and loose fasteners
FRONT SPRINGS ✓ Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT ✓ Check for unusual tire wear, align if required
PARKING BRAKE
✓ Check for damage or wear
♦ Lubricate, use light oil. DO NOT LUBRICATE CABLES
REAR SHOCK ABSORBERS ✓ Check for oil leakage, loose mounting hardware
Fig. 17 Periodic Service Schedule
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