Ezgo 2001 - Page 40

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ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR

Owner’s Manual and Service Guide

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

Notes:

Main Page

Safety2
Service Guide3
Notes4
- Table of Contents5
- General Operation7
Safety Information7
Preventive Maintenance16
Before Initial Use19
- Fig. 1 Initial Service Chart19
- Preparation of Seats for Service19
- Charger Installation19
  - Fig. 2 Charger Installation20
  - Fig. 3 Charger Receptacle20
Serial Number Plate Location20
- Fig. 4 Serial Number Plate Location20
Controls and Indicators20
- Key/Light Switch20
  - Fig. 5 Key/Light Switch21
- Accelerator Pedal21
  - Fig. 6 Accelerator and Brake Controls21
- Service Brake Pedal21
- Parking Brake21
- Direction Selector21
- Fig. 7 Direction Selector21
- Horn22
- State of Charge Meter22
- Run - Tow/Maintenance Switch (on PDS Vehicles Only)22
- Fig. 9 Run-Tow/Maintenance Switch22
- Controller Diagnostics (PDS Vehicles Only)23
Before Entering Vehicle23
Operating the Vehicle23
- Additional Warnings and Cautions (Applicable to PDS Vehicles)24
Starting Vehicle on a Hill24
- General24
- PDS Vehicle24
- Non PDS Vehicle (with Hand Operated Park Brake)24
- Non PDS Vehicle (with Foot Operated Park Brake)24
- Anti-Stall Feature (PDS Vehicle)25
Coasting25
- Vehicle with PDS25
- Vehicle Without PDS25
Servicing the Electric Vehicle25
Direction Selector Adjustment26
- Fig. 10 Direction Selector Adjustment26
Towing26
Lifting the Vehicle26
- Fig. 11 Lifting the Vehicle27
Routine Maintenance27
- Fig. 12 Lubrication Points27
Rear Axle27
- Checking the Lubricant Level27
  - Fig. 13 Add, Check and Drain Rear Axle Lubricant28
Pds Model Vehicles28
Tires28
- Tire Repair29
- Wheel Installation29
- Fig. 14 Wheel Installation29
Brakes28
- Daily Brake Test28
Light Bulb Replacement29
Care and Cleaning of the Vehicle30
Vehicle Care Products30
Top and Windshield30
Fig. 16 Torque Specifications31
Trailering31
Hardware31
- Fig. 15 Bolt Grades31
Torque Specifications31
Periodic Service Schedule32
- Fig. 17 Periodic Service Schedule32
Batteries and Charging34
- Safety34
Battery34
Battery Maintenance34
- At each Charging Cycle34
- Monthly35
- Electrolyte Level and Water35
  - Fig. 18 Correct Electrolyte Level35
  - Fig. 19 Water Purity Table35
- Cleaning Batteries35
  - Fig. 20 Automatic Watering Gun36
- Prolonged Storage36
  - Fig. 21 Preparing Acid Neutralizing Solution36
  - Fig. 22 Freezing Point of Electrolyte37
- Battery Installation37
  - Fig. 23 Battery Connections37
- Battery Charging37
- AC Voltage38
Troubleshooting38
- Hydrometer38
- Using a Hydrometer39
  - Fig. 25 Hydrometer Temperature Correction39
Battery Charger Maintenance39
- Fig. 26 Cleaning Auxiliary Contact in Charger Plug39
General Specifications41
- Shuttle 4 Electric Powered Personnel / Cargo Carrier42
- Shuttle 6 Electric Powered Personnel / Carrier43
- TE5 Electric Powered 5 Passenger Golf Car44
- TE5 PDS Electric Powered 5 Passenger Golf Car45

Ezgo 2001 - Page 40

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