Page iv
Owner’s Manual and Service Guide
TABLE OF CONTENTS
PDS MODEL VEHICLES ..........................................................................................................10
TIRES .......................................................................................................................................10
Tire Repair ........................................................................................................................................................ 11
Wheel Installation .............................................................................................................................................. 11
Fig. 14 Wheel Installation .................................................................................................................... 11
LIGHT BULB REPLACEMENT .................................................................................................11
CARE AND CLEANING OF THE VEHICLE .............................................................................12
VEHICLE CARE PRODUCTS ..................................................................................................12
TOP AND WINDSHIELD ..........................................................................................................12
TRAILERING ............................................................................................................................13
HARDWARE .............................................................................................................................13
Fig. 15 Bolt Grades ............................................................................................................................. 13
TORQUE SPECIFICATIONS ...................................................................................................13
Fig. 16 Torque Specifications .............................................................................................................. 13
PERIODIC SERVICE SCHEDULE .......................................................................................14
Fig. 17 Periodic Service Schedule ...................................................................................................... 14
BATTERIES AND CHARGING .................................................................................................16
Safety ................................................................................................................................................................ 16
BATTERY .................................................................................................................................16
BATTERY MAINTENANCE ......................................................................................................16
At Each Charging Cycle .................................................................................................................................... 16
Monthly ............................................................................................................................................................. 17
Electrolyte Level and Water .............................................................................................................................. 17
Fig. 18 Correct Electrolyte Level ......................................................................................................... 17
Fig. 19 Water Purity Table .................................................................................................................. 17
Cleaning Batteries ............................................................................................................................................. 17
Fig. 20 Automatic Watering Gun ......................................................................................................... 18
Prolonged Storage ............................................................................................................................................ 18
Fig. 21 Preparing Acid Neutralizing Solution ....................................................................................... 18
Fig. 22 Freezing Point of Electrolyte ................................................................................................... 19
Battery Installation ............................................................................................................................................ 19
Fig. 23 Battery Connections ................................................................................................................ 19
Battery Charging ............................................................................................................................................... 19
AC Voltage ........................................................................................................................................................ 20
TROUBLESHOOTING ..............................................................................................................20
Hydrometer ....................................................................................................................................................... 20
Fig. 24 Hydrometer ............................................................................................................................. 20
Using A Hydrometer .......................................................................................................................................... 21
Fig. 25 Hydrometer Temperature Correction ...................................................................................... 21
BATTERY CHARGER MAINTENANCE ...................................................................................21
Fig. 26 Cleaning Auxiliary Contact in Charger Plug ............................................................................21
GENERAL SPECIFICATIONS...................................................................................................23
Shuttle 4 Electric Powered Personnel / Cargo Carrier....................................................................................... 24
Shuttle 6 Electric Powered Personnel / Carrier.................................................................................................. 25
TE5 Electric Powered 5 Passenger Golf Car..................................................................................................... 26
TE5 PDS Electric Powered 5 Passenger Golf Car ............................................................................................ 27
Fig. 27 Vehicle Dimensions................................................................................................................... 28
Fig. 28 Vehicle Dimensions and Incline Specifications......................................................................... 29
Fig. 29 Vehicle Turning Clearance........................................................................................................ 30