Ezgo 2001 - Page 6

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Page iv

Owner’s Manual and Service Guide

TABLE OF CONTENTS

PDS MODEL VEHICLES ..........................................................................................................10

TIRES .......................................................................................................................................10

Tire Repair ........................................................................................................................................................ 11

Wheel Installation .............................................................................................................................................. 11

Fig. 14 Wheel Installation .................................................................................................................... 11

LIGHT BULB REPLACEMENT .................................................................................................11

CARE AND CLEANING OF THE VEHICLE .............................................................................12

VEHICLE CARE PRODUCTS ..................................................................................................12

TOP AND WINDSHIELD ..........................................................................................................12

TRAILERING ............................................................................................................................13

HARDWARE .............................................................................................................................13

Fig. 15 Bolt Grades ............................................................................................................................. 13

TORQUE SPECIFICATIONS ...................................................................................................13

Fig. 16 Torque Specifications .............................................................................................................. 13

PERIODIC SERVICE SCHEDULE .......................................................................................14

Fig. 17 Periodic Service Schedule ...................................................................................................... 14

BATTERIES AND CHARGING .................................................................................................16

Safety ................................................................................................................................................................ 16

BATTERY .................................................................................................................................16

BATTERY MAINTENANCE ......................................................................................................16

At Each Charging Cycle .................................................................................................................................... 16

Monthly ............................................................................................................................................................. 17

Electrolyte Level and Water .............................................................................................................................. 17

Fig. 18 Correct Electrolyte Level ......................................................................................................... 17

Fig. 19 Water Purity Table .................................................................................................................. 17

Cleaning Batteries ............................................................................................................................................. 17

Fig. 20 Automatic Watering Gun ......................................................................................................... 18

Prolonged Storage ............................................................................................................................................ 18

Fig. 21 Preparing Acid Neutralizing Solution ....................................................................................... 18

Fig. 22 Freezing Point of Electrolyte ................................................................................................... 19

Battery Installation ............................................................................................................................................ 19

Fig. 23 Battery Connections ................................................................................................................ 19

Battery Charging ............................................................................................................................................... 19

AC Voltage ........................................................................................................................................................ 20

TROUBLESHOOTING ..............................................................................................................20

Hydrometer ....................................................................................................................................................... 20

Fig. 24 Hydrometer ............................................................................................................................. 20

Using A Hydrometer .......................................................................................................................................... 21

Fig. 25 Hydrometer Temperature Correction ...................................................................................... 21

BATTERY CHARGER MAINTENANCE ...................................................................................21

Fig. 26 Cleaning Auxiliary Contact in Charger Plug ............................................................................21

GENERAL SPECIFICATIONS...................................................................................................23

Shuttle 4 Electric Powered Personnel / Cargo Carrier....................................................................................... 24

Shuttle 6 Electric Powered Personnel / Carrier.................................................................................................. 25

TE5 Electric Powered 5 Passenger Golf Car..................................................................................................... 26

TE5 PDS Electric Powered 5 Passenger Golf Car ............................................................................................ 27

Fig. 27 Vehicle Dimensions................................................................................................................... 28

Fig. 28 Vehicle Dimensions and Incline Specifications......................................................................... 29

Fig. 29 Vehicle Turning Clearance........................................................................................................ 30

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