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Falcon CR-Laser - User Manual

Falcon CR-Laser
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CR-Laser Falcon FAQ
Machine
1How large is the working area of CR-Laser Falcon?
400mm*415mm
2Whats the type of the laser source?
Semiconductor laser unit
3. Whats the radium engraving on the machine profile used for?
It is convenient to measure the size of the object and assist in locating the engraving area.
4What will happen if the machine powered off during working
It will stop working. The machine will be initialized when powered on.
5Why is the engraving effect so shallow
The imported image should be clear. Make sure that focusing correctly before engraving and
the power and speed are appropriate.
6Why is the engraved effect different from the original image?
Check that the screws are tight and the belt is not too loose or too tight.
The tightness of the belt is appropriate if the laser module can slide slowly on the X-axis
profile perpendicular to the desktop by gravity, and any pulley in the laser module has no empty
sliding.
7What should I do if the engraving effect is inconsistent in depth?
Ensure that the material to be engraved is flat. Observe the gradienter on the machine to
ensure that the machine is horizontal, and has been properly adjusted according to the operation
method of the user manual.
8How to focus
5W
Place the engraving material in the processing area before powering on, adjust the hand-tight
nut on the right side of the laser module, and turn the fixed focus bar counterclockwise to make it
contact with the surface of the material when it is naturally vertically downward. Then tighten the
hand-tight nut and turn the focus bar clockwise until it is attracted by the magnet.
Question and Answer IconNeed help?

Do you have a question about the Falcon CR-Laser and is the answer not in the manual?

Summary

CR-Laser Falcon Machine Operation

Working Area and Laser Source

Details the CR-Laser Falcon's working dimensions (400mm*415mm) and laser source type (Semiconductor).

Machine Profile and Power Interruption

Explains the use of the engraving profile for measurement and behavior during power loss.

Engraving Effect Troubleshooting

Addresses shallow engraving, image-to-engraving discrepancies, and inconsistent depth issues.

Laser Focusing Procedure

Step-by-step guide on how to properly focus the laser module for engraving.

Safety and Operation Precautions

Covers workbench protection, G-code file reading, buzzer alarms, and power-on issues.

Maintenance and Safety Gear

Instructions for replacing filter cotton and recommendation for wearing safety goggles.

Advanced Troubleshooting

Resolves abnormal homing, continuous hitting sounds, and belt tension effects on graphics.

CR-Laser Falcon Engraving and Cutting Guide

Material Compatibility for Engraving;Cutting

Lists compatible materials for engraving and cutting processes.

Engraving on Special Materials

Guidance on engraving cambered, reflective, or transparent materials.

Engraving Performance and Issues

Explains color-dependent effects, smoked traces, and cutting failures.

CR-Laser Falcon Software and Tutorials

Software Options and Downloads

Identifies compatible software (LaserGRBL, LightBurn) and their download sources.

File Import and Tutorial Access

Lists supported file formats and where to find detailed tutorials.

Software Connectivity Troubleshooting

Resolves COM port identification issues on Windows 7 and software connection problems.

Summary

CR-Laser Falcon Machine Operation

Working Area and Laser Source

Details the CR-Laser Falcon's working dimensions (400mm*415mm) and laser source type (Semiconductor).

Machine Profile and Power Interruption

Explains the use of the engraving profile for measurement and behavior during power loss.

Engraving Effect Troubleshooting

Addresses shallow engraving, image-to-engraving discrepancies, and inconsistent depth issues.

Laser Focusing Procedure

Step-by-step guide on how to properly focus the laser module for engraving.

Safety and Operation Precautions

Covers workbench protection, G-code file reading, buzzer alarms, and power-on issues.

Maintenance and Safety Gear

Instructions for replacing filter cotton and recommendation for wearing safety goggles.

Advanced Troubleshooting

Resolves abnormal homing, continuous hitting sounds, and belt tension effects on graphics.

CR-Laser Falcon Engraving and Cutting Guide

Material Compatibility for Engraving;Cutting

Lists compatible materials for engraving and cutting processes.

Engraving on Special Materials

Guidance on engraving cambered, reflective, or transparent materials.

Engraving Performance and Issues

Explains color-dependent effects, smoked traces, and cutting failures.

CR-Laser Falcon Software and Tutorials

Software Options and Downloads

Identifies compatible software (LaserGRBL, LightBurn) and their download sources.

File Import and Tutorial Access

Lists supported file formats and where to find detailed tutorials.

Software Connectivity Troubleshooting

Resolves COM port identification issues on Windows 7 and software connection problems.

Overview

This document provides a comprehensive FAQ for the CR-Laser Falcon, covering its functions, usage, and maintenance.

Function Description

The CR-Laser Falcon is a laser engraving and cutting machine designed for various materials. Its primary function is to engrave designs onto surfaces and cut through certain materials using a semiconductor laser unit. The machine is equipped with a MEMS attitude sensor, which enhances safety by automatically stopping the laser module if the machine is tilted abnormally. This feature ensures that the laser operation is halted if the device is moved or turned on its side during operation, preventing potential hazards. The machine also includes a radium engraving on its profile, which serves as a convenient tool for measuring object sizes and assisting in precisely locating the engraving area. This integrated measurement system helps users accurately position their materials for engraving or cutting tasks.

The CR-Laser Falcon supports both engraving and cutting operations on a wide range of materials. For engraving, it can be used on paper, wood, bamboo, leather, textile, acrylic, painted metal, and plastic. For cutting, it is suitable for paper, wood, bamboo, cloth, leather, fabric, acrylic, and plastic. This versatility makes it a valuable tool for various creative and industrial applications. The machine is designed to work with G-code files for engraving and cutting tasks, allowing for precise control over the laser's path and intensity.

Usage Features

Operating the CR-Laser Falcon involves several key steps and considerations to ensure optimal results. Focusing the laser is a critical step for achieving desired engraving depth and clarity. For the 5W laser module, users need to place the engraving material in the processing area, adjust a hand-tight nut on the right side of the laser module, and turn the fixed focus bar counterclockwise until it contacts the material surface. After tightening the nut, the focus bar is turned clockwise until it is attracted by a magnet, indicating correct focus. For the 10W laser module, a multi-level fixed focus bar is used. Users place this bar between the laser module and the material, aligning the bottom of the laser module with the corresponding surface of the focus bar, and then locking it with two hand screws. This multi-level system allows for precise focusing based on material thickness.

The machine's performance is influenced by various parameters, including power and speed settings. If the engraving effect is too shallow, users should ensure the imported image is clear, the focus is correct, and the power and speed settings are appropriate for the material. Different materials, especially those with varying colors, have different optical properties, affecting how they absorb and reflect laser energy. Therefore, adjusting parameters is essential to achieve the desired effect for each material.

For materials that are reflective or transparent, such as ceramics or glass, an anti-reflective material must be applied to the surface before engraving. This prevents reflected light from damaging the laser module and ensures an effective engraving process. The machine also supports engraving on cambered materials, provided the radian is not too large to avoid slight deformation.

The CR-Laser Falcon is designed for both online and offline working. During offline working, if the machine experiences an abnormal "HOME" position or makes continuous hitting sounds, it indicates an issue with the limited switches. Users should ensure that the X-axis limited switch closes normally when the laser module moves to the left end, and the Y-axis limited switch closes normally when the module moves to the control box end. Obstructions or improper installation of the X-axis assembly can cause these issues, requiring checking wires and reinstalling the assembly to ensure parallelism.

In case of a rapid alarm sound, which occurs in preview or engraving mode if the machine is tilted or moved, the laser will turn off, the motor will stop, the indicator light will flash, and the buzzer will sound. To resolve this, users should return the machine to its original position and press the microswitch on the control box to clear the abnormality and resume operation (this microswitch function is only available during offline working).

The machine's working area is clearly defined, and the radium engraving on the profile helps users measure and position objects accurately. If the machine powers off during operation, it will stop working and will be initialized upon being powered on again.

Maintenance Features

Proper maintenance is crucial for the longevity and optimal performance of the CR-Laser Falcon. Ensuring the engraving effect is consistent in depth requires the material to be flat and the machine to be horizontal. Users should observe the gradienter on the machine and adjust it according to the user manual to ensure level operation.

If the engraved effect differs from the original image, users should check that the screws are tight and the belt tension is appropriate. The belt should be tight enough that the laser module can slide slowly on the X-axis profile by gravity, without any empty sliding in the pulleys.

To prevent damage to the workbench, especially when cutting, it is recommended to place objects that cannot be penetrated by the laser, such as stainless steel or aluminum alloy plates, underneath the material.

For issues with reading G-code files, users should check if the TF card is inserted correctly. The machine reads the latest engraving file (e.g., .gcode, .gc, .g, .nc, .ngc) from the root directory of the TF card by default. It is advisable to delete other engraving files from the root directory to avoid conflicts.

Replacing the filter cotton in the 5W laser module is a straightforward process. When the machine is powered off, the filter cotton can be directly removed, cleaned with water, dried, and then reinserted or replaced with a new one. Care must be taken not to touch the protective lens of the laser module during this process.

If the machine fails to turn on, users should check three things:

  1. Ensure the power plug is properly inserted.
  2. Verify that the power outlet is properly powered.
  3. Confirm that the red power switch on the machine is turned on.

For software connectivity issues, especially if the software does not respond or connect during online working, users should ensure that the Type-C data cable supports communication. Restarting the software and the machine, then selecting the correct COM port for the engraving machine, should resolve the issue.

To address smoked traces on the material surface, users can reduce the power settings or consider purchasing an air assist system from Creality. If the machine is unable to cut through the material, several factors should be checked:

  1. Ensure the machine and engraving material are parallel to the workbench.
  2. Verify that the protective lens of the laser module is clean.
  3. Refer to the user manual for correct focusing procedures.
  4. Consult the recommended parameters provided on the TF card.
  5. Gradually increase the number of passes or reduce the cutting speed as needed.

Wearing goggles is recommended during operation, even though the CR-Laser Falcon incorporates shading and eye protection, and its MEMS attitude sensor stops the laser if the machine is abnormally tilted. This extra precaution ensures user safety.

If the belt is too loose or too tight, the engraved graphics may be deformed and dislocated, for example, a circle might appear as an ellipse. Regular checks and adjustments of belt tension are therefore important for maintaining engraving accuracy.

Falcon CR-Laser Specifications

General IconGeneral
DisplayLCD
Power Supply2 x AAA batteries
Accuracy±1.0 mm
Resolution1mm
Laser ClassClass 2