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Festo EMCS ST Series - User Manual

Festo EMCS ST Series
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EMCS-YY-ST
Integrated drive
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Deutschland
+49 711 347-0
www.festo.com
Brief instruction
8174315
2022-04a
[8174317]
Translation of the original instructions
© 2022 all rights reserved to Festo SE & Co. KG
1
About this document
1.1 Applicable documents
All available documents for the product
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www.festo.com/sp.
Type Product Contents
Integrated drive
EMCS-ST Integrated drive Manual
Drive system
EGSS-BS Mini slide unit Operating instructions
ELGE-TB Toothed belt axis unit Operating instructions
ELGS-BS Spindle axis unit Operating instructions
ELGS-TB Toothed belt axis unit Operating instructions
EPCS-BS Electric cylinder unit Operating instructions
Drive
EGSC Mini slide Operating instructions
ELGR-TB Toothed belt axis Operating instructions
ELGC-BS Spindle axis Operating instructions
ELGC-TB Toothed belt axis Operating instructions
EPCC-BS Electric cylinder Operating instructions
Mounting kit
EAMM Axial and parallel kit Assembly instructions
IO-Link cable
NEFC Adapter Assembly instructions
Tab. 1:
Applicable documents for the product
1.2
Product version
This documentation refers to the following datasets:
Firmware version of the integrated drive from "v19.0.4.107_release"
IO-Link device description file (IODD) from V1.2.6
Adapter NEFC from production date 01/2022
If a different firmware version is used, check whether there is a correspondingly
newer version of the documentation
è
www.festo.com/sp.
1.3 Product labelling
1
Fig. 1:
Product labelling
1
Product labelling (product information,
approvals, warning symbol)
Warning symbol
Warning
symbol
Meaning
Attention! Hot surface
Metallic housing parts of the device can reach high temperatures during operation. In
the event of a fault, internal components may become overloaded.
Tab. 2: Warning symbol
1.4 Specified standards
Version
IEC 60204-1:2005+AMD1:2008 CSV EN 61800-5-1:2016-08
IEC 61131-2:2013 EN 60034-1:2011-02
EN 61800-2:2016 EN 60204-1:2006+A1:2009+AC:2010
Tab. 3: Standards specified in the document
2 Safety
2.1 Safety instructions
Only use the product if it is in perfect technical condition.
Only use the product in its original condition without unauthorised modifica-
tions.
Do not carry out repairs on the product. Replace defective product immediately.
Observe the identifications on the product.
Never remove or insert the plug connector while live.
Operate the product only in an installed condition when all required protective
measures have been taken è EN 60204-1.
Before working on the product, switch off the power supply and secure it
against being switched on again.
Store the product in a cool, dry environment protected from UV and corrosion.
Keep storage times short.
2.2 Intended use
The intended use of the EMCS-ST integrated drive is to power the connected
actuator technology. The integrated electronics enable control of position, speed
or force/torque.
2.2.1
Application areas
The device is intended for use in an industrial environment. Outside industrial
environments, e.g. in commercial and residential/mixed-use areas, it may be
necessary to take measures to suppress radio interference.
2.3 Training of qualified personnel
Work on the product may only be carried out by qualified personnel who can
evaluate the work and detect dangers.
The qualified personnel have knowledge and experience in dealing with electric
drive systems.
2.4 Approvals and certifications
CE approval (conformity)
In conjunction with the CE mark on the product, the EC directives and standards
listed below in the Declaration of Conformity
è
www.festo.com/sp apply.
in accordance with EU EMC Directive
in accordance with EU RoHS Directive
KC certification
KC number: R-R-FTO-KC-2018-1082
RCM certification
The product fulfils the EMC requirements for Australia and New Zealand with the
RCM certification mark on the product.
3 Additional information
Contact the regional Festo contact if you have technical problems
è
www.festo.com.
Accessories and spare parts
è
www.festo.com/catalogue.
4 Product overview
4.1 Scope of delivery
The following components are included in the scope of delivery:
Integrated drive EMCS-YY-ST-... (Spare part)
Instruction manual for the integrated drive EMCS-YY-ST
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Summary

Safety

Safety instructions

Provides critical safety guidelines for operating the product safely and correctly, including warnings about hot surfaces and electrical shock.

Intended use

Defines the product's intended application in industrial environments and specifies measures for residential areas.

Training of qualified personnel

Stipulates that only qualified personnel with relevant knowledge and experience are permitted to work on the product.

Demounting

Assembly

Installation

Commissioning

Data backup (Data Storage)

Explains how to perform data backup of application parameters for the integrated drive using the software.

Parameter set

Updating parameter set

Details the procedure for updating the drive's parameter set after device replacement or configuration changes.

Summary

Safety

Safety instructions

Provides critical safety guidelines for operating the product safely and correctly, including warnings about hot surfaces and electrical shock.

Intended use

Defines the product's intended application in industrial environments and specifies measures for residential areas.

Training of qualified personnel

Stipulates that only qualified personnel with relevant knowledge and experience are permitted to work on the product.

Demounting

Assembly

Installation

Commissioning

Data backup (Data Storage)

Explains how to perform data backup of application parameters for the integrated drive using the software.

Parameter set

Updating parameter set

Details the procedure for updating the drive's parameter set after device replacement or configuration changes.

Overview

The EMCS-YY-ST is an integrated drive designed to power connected actuator technology, with integrated electronics enabling control of position, speed, or force/torque. It is intended for use in industrial environments.

Function Description:

The EMCS-YY-ST integrated drive provides precise control over connected actuators. Its core function is to manage the position, speed, and force/torque output of the actuator technology. The device integrates the necessary electronics directly, simplifying system architecture and enhancing performance. It communicates with an IO-Link master for data exchange and control, supporting various drive systems such as mini slide units (EGSS-BS, EGSC), toothed belt axis units (ELGE-TB, ELGR-TB, ELGS-TB, ELGC-TB), spindle axis units (ELGS-BS, ELGC-BS), and electric cylinder units (EPCS-BS, EPCC-BS). The device's functionality is highly dependent on the specific actuator technology it is paired with.

Important Technical Specifications:

The EMCS-YY-ST operates with a load voltage supply (24 V DC) and a logic power supply (24 V DC) via IO-Link. The IO-Link power supply requires an input current of 100-150 mA at pin 1 (L+). The device is designed to meet several international standards, including IEC 60204-1:2005+AMD1:2008 CSV, IEC 61131-2:2013, EN 61800-2:2016, EN 61800-5-1:2016-08, EN 60034-1:2011-02, and EN 60204-1:2006+A1:2009+AC:2010. It holds CE approval, KC certification (R-R-FTO-KC-2018-1082), and RCM certification, indicating compliance with EU EMC, EU RoHS, Korean, Australian, and New Zealand EMC requirements. The firmware version of the integrated drive is "v19.0.4.107_release," and the IO-Link device description file (IODD) is V1.2.6. The adapter NEFC, when used, should be from production date 01/2022 for compatibility with IO-Link masters of port class A and B. Older NEFC adapters (up to production date 2021) are compatible only with IO-Link masters of port class A.

Usage Features:

The EMCS-YY-ST is designed for ease of integration and operation within industrial automation systems. It features connections for load voltage supply, logic power supply, and digital inputs/outputs (DIO) or IO-Link. A display and control elements (HMI) are integrated for local interaction. The device is not hot-pluggable, meaning electrical connections should only be made when the system is de-energized. Proper wiring is crucial, with specific instructions for connecting to an IO-Link master, either directly or via an NEFC adapter. The device supports data backup and parameter set updates, which are critical for maintaining system configuration and replacing components. Commissioning involves establishing a connection to the IO-Link master via application software (e.g., Festo USB IO-Link Master CDSU-1), activating automatic saving or one-time storage, and performing a reference movement to initialize end positions. The application software allows for opening IODD files, uploading parameter set files, and managing firmware updates. Diagnostic messages are provided to assist in troubleshooting, particularly for parameter set errors. The device should be operated only in perfect technical condition and in its original configuration, without unauthorized modifications.

Maintenance Features:

Maintenance of the EMCS-YY-ST primarily involves replacement of defective units and parameter management. When replacing a unit, it is essential to save application parameters from the existing drive to the IO-Link master before demounting. The new integrated drive is then mounted, connected, and commissioned. This process includes updating the parameter set and, optionally, the firmware. The application software facilitates these updates, ensuring the new drive functions correctly within the system. During maintenance, it is critical to observe safety instructions, such as switching off the power supply and securing it against accidental re-activation before working on the product. The device should be allowed to cool down to room temperature before handling, as metallic housing parts can reach high temperatures during operation. For vertical or slanted mounting positions, moving parts should be secured to prevent uncontrolled travel or falling when power is off. Regular checks of the device ID and parameter set status are recommended to ensure proper operation. In case of parameter set incompatibility errors, specific troubleshooting steps, including restarting the drive and re-uploading the parameter set, are provided.

Festo EMCS ST Series Specifications

General IconGeneral
BrandFesto
ModelEMCS ST Series
CategoryDC Drives
LanguageEnglish

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