Festool TS 55 REQ User Manual (English)

Other manuals for Festool TS 55 REQ

Instruction Manual55 pages

Original Instructions51 pages

Questions and Answers:

S
Steven MerrittJul 26, 2025
What to do if my Festool TS 55 REQ motor does not start?
- K
  Katrina JacksonJul 26, 2025
  If the Festool Saw motor doesn't start, begin by ensuring the cord is properly plugged into the outlet and that the Plug-it connector is fully tightened. Verify the outlet has power by checking the circuit breaker or trying another outlet. If you're using a Festool dust extractor, confirm the selector switch is set to 'Auto.' Inspect the power cord for any damage. If none of these steps work, the motor brushes may be worn and require replacement.
W
walterhodgesJul 31, 2025
Why are my Festool TS 55 REQ cuts burning?
- J
  Joshua HaynesJul 31, 2025
  If your Festool Saw cuts are burning, ensure you are using the correct and sharp blade for the material. Verify that the blade is installed correctly, not turning backward. Try reducing the motor speed and, if possible, increase the blade depth. You might also need to increase your feed speed.
M
maldonadomichaelAug 5, 2025
How to prevent wavy cuts with my Festool Saw?
- A
  Arthur HicksAug 5, 2025
  If your Festool Saw makes wavy cuts, check that the guide rail gib cams are properly adjusted and inspect the blade for damage. Ensure the sole plate isn't rocking on the guide rail. Maintain a consistent blade depth during the cut, avoiding raising and lowering it. Also, avoid forcing an ATB-type blade into the cut too quickly, as this can cause deflection.
L
Lori ReynoldsAug 10, 2025
What to do if there is excessive chipping on the lower edge of the cut with my Festool Saw?
- J
  Jason NelsonAug 10, 2025
  If you notice excessive chipping on the lower edge of your Festool Saw cut, first, ensure you're using the correct blade for the material and cut type. A shallow blade depth can also cause this issue if the teeth barely protrude below the surface, so increase the blade depth. The blade toe-in may be incorrect.
B
bbuckleyAug 15, 2025
How to reduce chipping on the top edge when using my Festool TS 55 REQ?
- A
  Anthony GouldAug 15, 2025
  If you're experiencing excessive chipping on the top edge of cuts with your Festool Saw, start by ensuring you are using the correct blade for the material and type of cut. Inspect the splinter guard to make sure it is flush with the cut line along its entire length. Also, be aware that materials prone to splintering may do so more if the blade is set too deep.
S
Stephanie GriffithAug 20, 2025
Why does my Festool Saw make a 'growling' sound when turned on?
- M
  Matthew TaylorAug 20, 2025
  This growling sound in Festool Saw during start or idling is normal operation.

Festool TS 55 REQ Specifications

General

Brand	Festool
Model	TS 55 REQ
Category	Saw
Language	English

Summary

Limited Warranty

30 Day Money Back Guarantee

Return your tool to the selling dealer within 30 days for a refund of the purchase price.

1+2 Limited Warranty

Festool offers a 3-year limited warranty on tools used and operated according to instructions.

Conditions of 1+2 Limited Warranty

Details extended warranty, shipping responsibilities, and exclusions from coverage.

Liability Statement

Proprietary Notice

Repairs

Returns

About This Manual

Save These Instructions

Emphasizes the importance of reading and understanding the manual for safety.

Tool Symbols

Explains the various symbols used throughout the manual for clarity.

General Power Tool Safety Warnings

Work Area Safety

Guidelines for maintaining a safe and clean work environment.

Electrical Safety

Precautions regarding power supply, cords, and grounding.

Personal Safety

Recommendations for operator alertness, protective equipment, and proper handling.

Power Tool Use and Care

Advice on using the tool correctly, maintaining it, and proper storage.

Specific Safety Rules for Circular Saws

Causes and Prevention of Kickback

Explains kickback and provides precautions to prevent it.

Respiratory Exposure Safety Warnings

Addresses risks of dust inhalation and necessary protective measures.

Functional Description

Intended Use

Technical Specifications

Setup

Setting Up a New Saw

Initial inspection and adjustment procedures before first use.

Adjusting the Guide Rail Cams

How to adjust the guide rail cams for a snug fit and minimize side-play.

Trimming the Guide Rail Splinter Guard

Trimming the zero-clearance strip for reduced chipping and tearout.

Installing the Outrigger Splinter Guard

Attaching and adjusting the splinter guard for offcut support.

Changing the Sawblade

Sawblade Checks and Warnings

Important checks and safety warnings before handling sawblades.

Removing the Sawblade

Step-by-step instructions for safely removing the sawblade.

Replacing the Sawblade

Instructions for correctly installing a new sawblade onto the arbor.

Sawblade Selection

Tooth Shape

Explanation of ATB and TC tooth shapes and their applications.

Number of Teeth and Spacing

Discusses how tooth count and spacing affect cut quality and aggressiveness.

Hook Angle

Explains the hook angle and its effect on cutting performance.

Guide Rails

Tips for Choosing Guide Rail Lengths

Advice on selecting appropriate guide rail lengths for various cutting tasks.

Joining Rails

Method for connecting multiple guide rails to create a longer cutting path.

Operation

Setting the Blade Depth

Procedure for setting the blade depth for optimal cuts and safety.

Blade Depth Recommendations

General guidelines and considerations for setting blade depth.

Using the Depth Stop

How to use the tool's depth stop mechanism for precise depth settings.

Setting the Bevel Angle

Setting the Motor Speed

Using the Limit Stop

Using Dust Extraction

Connecting the Plug-it Cord

Turning on the Saw

Applications

Straight-Lining Rough Lumber

Using the saw and guide rail to make rough lumber straight.

Tips for Successful Straight-Lining

Key advice for achieving accurate and clean straight-line cuts.

Crosscutting and Trimming

Tips for Successful Crosscutting

Best practices for making splinter-free crosscuts with the TS55.

Plunge Cutting

General Procedure

Step-by-step guide for performing plunge cuts safely and effectively.

Cutting Non-Wood Materials

Soft Plastics

Techniques for cutting soft plastics to prevent melting or chipping.

Brittle Plastics

How to cut brittle plastics effectively, addressing melting and chipping.

Thin Aluminum

Cutting thin aluminum sheet, focusing on shallow depths to prevent snagging.

Extruded Aluminum

Considerations for cutting various types of extruded aluminum profiles.

Maintenance

Keep the Saw Clean

Routine cleaning procedures to maintain tool performance and longevity.

Keep the Sawblades Sharp

Importance of sharp sawblades and professional sharpening services.

Adjust and Inspect the Saw

Periodic checks for proper operation, adjustments, and potential issues.

Replacing the Guide Rail Splinter Guard

Changing the Motor Brushes

Adjustments

Matching Multiple Saws to Shared Guide Rails

Calibrating multiple saws to ensure consistent blade position on guide rails.

Installing the Imperial Depth Gauge

Troubleshooting

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