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Fischer Panda
Portable Generator
15000i PMS
Fischer Panda 15000i PMS User Manual
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Panda_15000i_System_en
g.R06
4.5.16
Panda 15000i PMS
Super silent technology
230
V/400
V 50
Hz/60
Hz 15
kV
A
120
V/240
V 50
Hz/60
Hz 15
kV
A
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Instructions and Regulations
12
Safety First
12
Tools
14
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
16
Customer Registration and Guarantee
16
Technical Support
16
Caution, Important Information for Start-Up
16
Safety Instructions - Safety First
17
Safe Operation
17
Observe Safety Instructions
17
Personal Protective Clothing (PPE)
17
Cleanliness Ensures Safety
17
Safe Handling of Fuels and Lubricants
18
Exhaust Fumes and Fire Protection
18
Safety Precautions against Burns and Battery Explosions
19
Protect Your Hands and Body from Rotating Parts
19
Anti-Freeze and Disposal of Fluids
19
Implementation of Safety Inspections and Maintenance
20
Warning and Instruction Signs
20
Special Instructions and Hazards of Generators
20
Protective Conductor and Potential Equalisation
21
Protective Conductor for Panda AC Generators
21
Switch off All Loads While Working on the Generator
21
Potential Equalisation for Panda AGT DC Generators
21
Safety Instructions Concerning Cables
22
General Safety Instructions for Handling Batteries
22
2 In Case of Emergency First Aid / IM Notfall - Erste Hilfe
23
When an Adult Stops Breathing
24
3 Basics
25
Intended Use of the Machine
25
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
25
Trained Persons
25
Operator/Owner
25
User
26
Components of the I-System
26
Panda Transport Box
27
Bolted Fischer Panda Transport Box
27
Fischer Panda Transport Box with Metal Tab Closure
28
Opening the MPL Sound Insulation Capsule
28
Opening the GFK Sound Insulation Capsule
29
Transport and Loading/Unloading
30
Transporting the Generator
30
Loading/Unloading of the Generator
30
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
30
Instructions for the Starter Battery for Extended Downtimes
31
Measures for Short Downtimes
31
Measures for Medium Term Downtimes / Hibernation
31
Courses for Preservation
32
Measures for Removing Surface Protection after Medium Term Downtimes
32
Months)
32
Measures for Extended Downtimes / Decommissioning
33
Courses for Preservation
33
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning (over 6 Months)
33
4 Panda 15000I PMS Generator
35
Type Plate at the Generator
35
Description of the Generator
36
Right Side View
36
Left Side View
37
Front View
38
Back View
39
View from above
40
Details of Function Units
41
Remote Control Panel - See Panda Icontrol Manual
41
Components of the Cooling System (Raw- and Freshwater)
41
Components of the Fuel, Air Intake and Exhaust System
42
Components of the Electrical System
43
Components of the Lubrication System
44
Sensors and Switches for Operating Surveillance
45
Operation Instructions - See Panda Icontrol Panel Manual
46
Daily Routine Checks before Starting - See Panda Icontrol Manual
46
Starting Generator - See Panda Icontrol Manual
46
Stopping the Generator - See Panda Icontrol Manual
46
5 Installation Instructions
47
Personal Requirements
47
Hazard Notes for the Installation
47
Place of Installation
49
Preliminary Remark
49
Preparing the Base - Placement
49
Advice for Optimal Sound Insulation
50
Generator Connections
50
Installation of the Cooling System - Raw Water
51
General Information
51
Installation of the through Hull Fitting in Yachts - Scheme
51
Quality of the Raw Water Sucking in Line
51
Generator Installation above Waterline
52
Generator Installation below Waterline
52
Raw Water Installation Scheme
54
Installation of the Cooling System - Fresh Water
55
Position of the External Cooling Water Expansion Tank
55
Installation of the Water Cooled Exhaust System
56
Installation of the Standard Exhaust System
56
Installation of the Waterlock
56
Possible Cause for Water in the Exhaust Hose
57
Possible Cause: Exhaust Hose
57
Possible Cause: Cooling Water Hose
57
Installation Area of the Waterlock
57
The Volume of the Waterlock
58
Ideal Position of the Waterlock
58
Example of the Installation of the Waterlock Off-Center and Possible Effects
60
Exhaust / Water Separator
62
Installation Exhaust Water Separator
62
Fuel System Installation
63
Connection of the Fuel Lines at the Tank
64
Position of the Pre-Filter with Water Separator
64
Generator DC System Installation
65
Connection of the Starter Battery Block
65
Connection of the Remote Control Panel - See Panda Icontrol Panel Manual
68
Generator AC System Installation
68
Installation Pmgi Inverter - See Separate Pmgi Inverter Manual
69
6 Generator Operation Instruction
71
Personal Requirements
71
Hazard Notes for the Operation
71
General Operating Instruction
71
Operation at Low Temperatures
71
Pre-Heating the Diesel Motor
72
Tips Regarding Starter Battery
72
Light Load Operation and Engine Idle
72
The Soot of the Generator Is Due to the Fact that
72
To Prevent the Soot of the Generator Following Steps Should be Observed
72
Generator Load for a Longer Period and Overload
72
Protection Conductor
73
Operating Control System on the Fischer Panda Generator
73
Instructions for Capacitors - Not Present at All Models
73
Checks before Start, Starting and Stopping the Generator
73
Optional Electromagnetic Clutch
74
7 Maintenance Instructions
75
Personal Requirements
75
Hazard Notes for the Maintenance and Failure
75
Environmental Protection
77
Maintenance Requirements
77
Maintenance Interval
77
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
77
Checking Oil-Level
77
Refilling Oil
79
After the Oil Level Check and Refilling the Oil
79
Replacement of Engine Oil and Engine Oil Filter
80
After the Oil Change
82
Verifying the Starter Battery and (if Necessary) the Battery Bank
83
Battery
83
Check Battery and Cable Connections
83
Check Electrolyte Level
83
Check Electrolyte Density
84
Ventilating the Fuel System
84
Replacement of the Fuel Filter
86
Optional Fuel Filter with Sight Glass
86
Checking the Water Separator in the Fuel Supply
87
Replacing the V-Belt at Kubota 02/03/05 Series
88
Replace the Air Filter Mat
89
Alternative Replacement of the Air Filter Mat with Pull out Holder
90
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
92
First Filling and Ventilation of the Internal Cooling Water Circuit
93
Anti-Freeze in the Cooling Water Circuit
94
Temperature Check for Controlling the Cooling Water Circuit
94
The Raw Water Circuit
95
Clean Raw Water Filter
95
Causes with Frequent Impeller Waste
95
Replacement of the Impeller
97
8 Generator Failure
99
Personal Requirements
99
Safety Instructions for this Chapter
99
Tools and Measuring Instruments
101
Overloading the Generator
101
Low Generator-Output Voltage
102
Starting Problems
102
Fuel Solenoid Valve (Optional)
102
Failure Bypass Switch
102
Stop Solenoid
103
Troubleshooting Table
104
9 Tables
105
Troubleshooting
105
Technical Data
107
Technical Data Engine
107
Diameter of Conduits
108
Cable Cross Section
109
Engine Oil
109
Engine Oil Classification
109
Operating Range
109
Quality of Oil
109
Coolant Specifications
110
Coolant Mixture Ratio
111
Fuel
111
10 Inverter Panda Pmgi
113
Safety Instruction
114
Type Plate
114
Front Side/Connection Side Pmgi 230 V - Representative Picture
115
Alternative Front Side/Connection Side Pmgi 400 V - Representative Picture
115
Alternative Front Side/Connection Side Pmgi 120 V/240 V - Representative Picture
116
Socket Pins of the Pmgi
116
Pmgi AC out
116
Pmgi Input
117
Control
118
External PE/N Bridge
118
Back Side - Top Side
119
Settings for the Use of Igenerators with Power Inverter
120
Settings in the Victron VE Configure II Software - General
120
Uninterrupted AC Power (UPS Function)
120
Dynamic Current Limiter
120
Settings in the Victron VE Configure II Software - Inverter
121
Assist Current Boost Factor
121
Operation Manual
122
Primary Remarks / Winter Operation
122
Load at the Pmgi
122
Automatic Start
122
Status Leds
122
Cooling of the Pmgi
122
Installation of the Pmgi
123
Cooling Water Connection Schema - Vehicle Generator
123
1Integration of a Water Cooled Pmgi Inverter into the Cooling System
123
2Cooling Water Scheme if the Radiator Is Higher than the Generator /Inverter
124
Inverter
124
4Cooling Water Scheme for PVK-UK Igenerators
125
5Cooling Water Connection Schema - Marine (PMS) Generator
126
Electrical Connection
127
1Connection to a System with RCD at Pmgi with PEN Jumper
127
2Connection to a System with RCD at Pmgi Without PEN Jumper
127
3Connection to a System with Isolation Control at Pmgi with PEN Jumper
128
4Connection to a System with Isolation Control at Pmgi Without PEN Jumper
128
Technical Data
128
General Data
128
Generator Specification
128
Pmgi out
129
Pmgi Protections
135
Short Circuit
135
Panda Icontrol2
137
Hardware
138
Current Revision Status
138
11 Safety Instructions for the Panda Icontrol2
139
Personnel
139
Safety Instructions
139
12 General Operation
141
The Panda Icontrol2 Panel
141
Starting Preparation / Checks (Daily)
142
Marine Version
142
Vehicle Version
142
Operation
143
Switching the Controller on and off
143
The Default Display Screen
143
Operating Modes
144
Stand-By Mode
144
Start-Up Mode
145
Override Mode
146
Operation Mode
146
Panda I-Generator with Electro-Magnet Clutch (Optional)
148
Stop Mode
149
Autostart Mode
149
Other Operating Functions
151
Set-Up Menu
151
Setting the Brightness of the Backlight ("Backlight" and "Dimtime")
152
The Configuration Menu ("Config")
153
The Network ID
153
Saving Settings and Exiting the Set-Up Menu ("Save & Exit")
153
Activating/Deactivating the Autostart Function ("Autostart")
153
Resetting the Service Interval ("Service")
155
Priming the Fuel System ("Prime Fuel")
156
Selecting and Saving a Unit for the Temperature Value Output
156
Icontrol2-Emergency-Stop
156
13 Installation
159
Personnel
159
Hazard Warnings for Installation
159
Disposal of the Components
160
Panda Icontrol2 Panel with Installation Housing
161
Terminal Assignments on the Panda Icontrol2 Panel
161
Dimensions
162
Wiring of the Panda Icontrol2 Controller
163
Terminal Assignments on the Panda Icontrol2 Controller
164
Terminal Assignment of 18-Pin Connector
164
Fischer Panda Standard Bus
164
Fischer Panda CAN Bus
164
Master and Slave Panels
165
Start-Up
165
14 Maintenance
167
Maintenance of the Icontrol2 Controller
167
Cleaning the Icontrol2 Controller
167
Maintenance of the Icontrol2 Remote Control Panel
167
15 Warnings and Error Messages
169
Warnings
169
Examples of Warnings on the Display
169
Warning Messages
170
Faults
170
Error Messages
171
Warning and Fault Thresholds
171
Bus Errors
172
The Error Memory of the Icontrol 2 Panel
172
How to Get to the Error Memory of the Icontrol2 Panel
173
How Are Stored Errors Displayed
173
How Do I Exit the Error Memory after Having Read the Entries
173
Can I Delete the Error Memory
173
Where Are the Errors Stored
173
In Which Language Are the Stored Errors Displayed
173
Is It Possible to Upgrade an Old Igenerator Model by the Error Memory
174
16 Annex
175
Technical Data
175
Technical Data for Icontrol2 Control Unit
175
Technical Data for Icontrol2 Remote Control Panel
175
4
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Fischer Panda 15000i PMS Specifications
General
Brand
Fischer Panda
Model
15000i PMS
Category
Portable Generator
Language
English
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