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Fischer Panda 15000i PMS User Manual

Fischer Panda 15000i PMS
176 pages
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Panda_15000i_System_eng.R06 4.5.16
Panda 15000i PMS
Super silent technology
230 V/400 V 50 Hz/60 Hz 15 kVA
120 V/240 V 50 Hz/60 Hz 15 kVA

Table of Contents

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Fischer Panda 15000i PMS Specifications

General IconGeneral
Model15000i PMS
TypePortable Generator
Rated Power12 kW
Voltage230V
Fuel TypeDiesel
Frequency50 Hz / 60 Hz
PhaseSingle Phase
Engine TypeWater-cooled
Sound Level54 dB(A) at 7m
Noise Level54 dB(A) at 7m

Summary

General Instructions and Regulations

1.1 Safety First!

General safety instructions and warnings for safe operation and maintenance.

General Warning of Hazard Areas

Overview of various warning symbols and their meanings.

Mandatory Protective Clothing

Personal protective equipment requirements for safe operation.

1.2 Tools

List and description of tools required for maintenance and installation.

1.5 Safety Instructions - Safety First!

Detailed safety instructions for safe operation.

1.5.3 Personal Protective Clothing (PPE)

Mandatory PPE for maintenance and repair work.

1.5.5 Safe Handling of Fuels and Lubricants

Safety precautions for handling fuels and lubricants.

1.5.7 Safety Precautions Against Burns and Battery Explosions

Safety measures to prevent burns and battery explosions.

1.6 Warning and Instruction Signs

Guidelines for maintaining and understanding warning signs.

1.6.1 Special Instructions and Hazards of Generators

Specific instructions and hazards related to generator operation.

1.6.2 General Safety Instructions for Handling Batteries

Safety precautions for handling batteries.

Emergency First Aid

2. In Case of Emergency First Aid / Im Notfall - Erste Hilfe

First aid procedures in case of electrical shock accidents.

2.7 When an Adult Stops Breathing

First aid procedures for an adult who stops breathing.

Basics of the Fischer Panda Generator

3.1 Intended Use of the Machine

Description of the generator's primary function and applications.

3.2 Purpose of the Manual and Definitions

Explains the manual's purpose and defines user roles.

3.3 Components of the i-system

Overview of the generator's i-system components.

3.4 Panda Transport Box

Information on the generator's transport box.

3.5 Opening the MPL Sound Insulation Capsule

Procedure for opening the MPL sound insulation capsule.

3.6 Transport and Loading/Unloading

Guidelines for transporting and handling the generator.

3.7 Downtime and Decommissioning Measures

Procedures for extended downtime and decommissioning.

3.7.1 Starter Battery for Extended Downtimes

Battery care instructions for extended periods of non-use.

3.7.3 Medium Term Downtime / Hibernation

Measures for medium-term downtime (3-6 months).

3.7.4 Measures for Extended Downtimes / Decommissioning

Measures for extended downtime (over 6 months).

Panda 15000i PMS Generator Details

4.1 Type Plate at the Generator

Location and description of the generator's type plate.

4.2 Description of the Generator

Overview of the generator's physical components.

4.3 Details of Function Units

Detailed explanation of the generator's functional units.

4.4 Operation Instructions

Instructions for operating the generator via the iControl panel.

Installation Instructions

5.1 Personal Requirements

Personnel qualifications and responsibilities for installation.

5.1.1 Hazard Notes for Installation

Safety warnings and precautions during installation.

5.2 Place of Installation

Criteria for selecting an appropriate installation location.

5.3 Generator Connections

Instructions for making electrical and fuel/water connections.

5.4 Raw Water Cooling System Installation

Procedure for installing the raw water cooling system.

5.5 Fresh Water Cooling System Installation

Guidelines for installing the fresh water cooling system.

5.6 Water Cooled Exhaust System Installation

Procedure for installing the water-cooled exhaust system.

5.7 Installation of the Waterlock

Instructions for installing the waterlock component.

5.10 Fuel System Installation

Procedure for installing the fuel system components.

5.11 Generator DC System Installation

Instructions for installing the generator's DC system.

5.12 Generator AC System Installation

Procedure for installing the generator's AC electrical system.

Generator Operation Instruction

6.1 Personal Requirements

Qualifications and responsibilities for generator operators.

6.2 Hazard Notes for Operation

Safety warnings and precautions for operating the generator.

6.3 General Operating Instructions

General guidance for operating the generator.

6.3.1 Low Temperature Operation

Procedures and considerations for operating in low temperatures.

6.3.3 Generator Load and Overload

Guidelines on managing generator load and preventing overload.

6.5 Checks Before Start, Starting and Stopping

Procedures for pre-start checks, starting, and stopping the generator.

Maintenance Instructions

7.1 Personal Requirements

Personnel qualifications for performing maintenance.

7.2 Hazard Notes for Maintenance and Failure

Safety warnings related to maintenance and potential failures.

7.5 Maintenance Interval

Information on recommended maintenance intervals.

7.6 Checking Oil Level

Procedure for checking the engine oil level.

7.7 Engine Oil and Filter Replacement

Procedure for changing engine oil and oil filter.

7.8 Starter Battery Verification

Procedures for checking the starter battery's condition.

7.9 Ventilating the Fuel System

Procedure for ventilating the fuel system before initial operation.

7.9.1 Fuel Filter Replacement

Procedure for replacing the fuel filter.

7.11 V-Belt Replacement (Kubota Engines)

Procedure for replacing the V-belt on Kubota engines.

7.11.4 Cooling Water Circuit Filling and Ventilation

Procedure for filling and venting the cooling water circuit.

7.13.1 Impeller Replacement

Step-by-step guide for replacing the pump impeller.

Generator Failure Troubleshooting

8.1 Personal Requirements

Personnel qualifications for diagnosing and repairing generator failures.

8.2 Safety Instructions for this Chapter

Specific safety warnings for troubleshooting generator issues.

8.4 Overloading the Generator

Information on generator overloading and its effects.

8.4.1 Low Generator Output Voltage

Troubleshooting low output voltage issues.

8.6 Starting Problems

Common issues encountered during generator startup.

8.7 Troubleshooting Table

A table outlining common faults and their solutions.

Tables

9.1 Troubleshooting

Table detailing common generator issues and solutions.

9.3 Technical Data (Generators)

Technical specifications for various generator models.

9.4 Diameter of Conduits

Table specifying conduit diameters for cooling, exhaust, and fuel.

9.5 Cable Cross Section

Table showing recommended cable cross-sections for different lengths.

9.6 Engine Oil

Information on engine oil classification and quality.

9.7 Coolant Specifications

Recommendations for coolant mixture and type.

Inverter Panda PMGi Information

10.1 Safety Instruction

Safety precautions for using the PMGi inverter.

10.2 Type Plate

Location and details of the PMGi inverter's type plate.

10.3 PMGi 230 V Connection Side

Representative view of the 230V PMGi connection side.

10.5 PMGi 120 V/240 V Connection Side

Representative view of the 120V/240V PMGi connection side.

10.5.1 Socket Pins of the PMGi

Pin configuration for PMGi sockets.

10.5.1.1 PMGi AC Out

Details for PMGi AC output connections (single and three phase).

10.5.1.2 PMGi Input

Connection details for the PMGi input.

10.6 Back Side / Top Side

Description of the PMGi's back and top side features.

10.7 Settings for iGenerators with Power Inverter

Configuration settings for using iGenerators with a power inverter.

10.8 Operation Manual

Operating instructions for the PMGi inverter.

10.10 Cooling of the PMGi

Maintenance and operational guidelines for PMGi cooling.

10.11 PMGi Installation

Guidelines for physically installing the PMGi inverter.

10.11.2 Electrical Connection

Instructions for making electrical connections to the PMGi.

10.12 Technical Data

Technical specifications for the PMGi inverter.

10.13 PMGi Protections

Information on the PMGi's protection mechanisms.

Safety Instructions for Panda iControl2

11.1 Personnel

Personnel qualifications for performing settings on the controller.

11.2 Safety Instructions

General safety warnings for the iControl2 controller.

General Operation of Panda iControl2

12.1 The Panda iControl2 Panel

Overview and function of the iControl2 control panel.

12.2 Daily Starting Preparation and Checks

Daily checks required before starting the generator.

12.3 Operation

Detailed operating procedures for the iControl2 system.

12.3.3 Operating Modes

Explanation of the different operating modes of the iControl2.

12.4 Other Operating Functions

Additional functions and settings for the iControl2 controller.

12.4.1 Set-up Menu

Accessing and navigating the controller's set-up menu.

12.5 iControl2 Emergency Stop

Connecting and using the emergency stop function.

Installation Procedures

13.1 Personnel

Required personnel qualifications for installation tasks.

13.1.1 Hazard Warnings for Installation

Safety warnings and precautions specific to installation.

13.2 Disposal of Components

Mandatory instructions for environmentally safe disposal of components.

13.3 Dimensions

Physical dimensions of the Panda iControl2 panel housing.

13.4 Wiring the Panda iControl2 Controller

Wiring diagram and connection details for the iControl2 controller.

13.5 Master and Slave Panels

Information on setting up master and slave control panels.

13.6 Start-up Procedure

Steps for the initial start-up of the generator system.

Maintenance of the iControl2 Controller

14.1 iControl2 Controller Maintenance

Information on the maintenance-free iControl2 controller.

14.2 Maintenance of the iControl2 Remote Control Panel

Maintenance guidelines for the iControl2 remote control panel.

Warnings and Error Messages

15.1 Warnings

Explanation of how warnings are issued and displayed.

15.2 Faults

Explanation of fault conditions and error messages.

15.2.3 Bus Errors

Troubleshooting communication errors on the Fischer Panda bus.

15.3 The Error Memory of the iControl 2 Panel

Accessing and understanding the iControl2 error memory.

Annex

16.1 Technical Data

Collection of technical specifications and data.

16.1.1 iControl2 Control Unit Technical Data

Technical specifications for the iControl2 control unit.

16.1.2 iControl2 Remote Control Panel Technical Data

Technical specifications for the iControl2 remote control panel.

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