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Panda 5000i PMS
Fischer Panda Panda 5000i PMS User Manual
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Panda_5000i_PMS_eng.
R08
14.7.16
Marine Generator Manual
Panda 5000i PMS
Super silent te
chnology
230
V/400
V 120
V/240
V 50
Hz/60
HZ 5kV
A
2
Table of Contents
Marine Generator Manual
1
Current Revision Status
2
Table of Contents
3
3 General Instructions and Regulations
10
Safety First
10
Tools
12
Customer Registration and Guarantee
14
Technical Support
14
Caution, Important Information for Start-Up
14
Safe Operation
15
Observe Safety Instructions
15
Personal Protective Clothing (PPE)
15
Cleanliness Ensures Safety
15
Exhaust Fumes and Fire Protection
16
Protect Your Hands and Body from Rotating Parts
17
Anti-Freeze and Disposal of Fluids
17
Warning and Instruction Signs
18
Special Instructions and Hazards of Generators
18
Potential Equalisation for Panda AGT DC Generators
19
Protective Conductor for Panda AC Generators
19
Switch off All Loads While Working on the Generator
19
General Safety Instructions for Handling Batteries
20
4 In Case of Emergency First Aid / IM Notfall - Erste Hilfe
21
5 Basics
23
Intended Use of the Machine
23
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
23
Trained Persons
23
Operator/Owner
23
User
24
Components of the I-System
24
Panda Transport Box
25
Bolted Fischer Panda Transport Box
25
Fischer Panda Transport Box with Metal Tab Closure
26
Opening the MPL Sound Insulation Capsule
26
Opening the GFK Sound Insulation Capsule
27
Transport and Loading/Unloading
28
Transporting the Generator
28
Loading/Unloading of the Generator
28
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
28
Instructions for the Starter Battery for Extended Downtimes
29
Measures for Short Downtimes
29
Measures for Medium Term Downtimes / Hibernation
29
Courses for Preservation
30
Measures for Removing Surface Protection after Medium Term Downtimes
30
Months)
30
Measures for Extended Downtimes / Decommissioning
31
(Over 6 Months)
31
Courses for Preservation
31
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning
31
6 Panda 5000I PMS Generator
33
Type Plate at the Generator
33
Right Side View
34
Left Side View
35
Front View
36
Back View
37
View from above
38
Details of Function Units
39
Remote Control Panel - See Icontrol Manual
39
Components of the Cooling System (Raw Water)
39
Components of the Cooling System (Fresh Water)
40
Components of the Fuel System
41
Components of Combustion Air
42
Components of the Electrical System
43
Components of the Oil Circuit
44
Sensors and Switches for Operating Surveillance
44
Operation Instructions - See Separate Control Panel Manual
46
Daily Routine Checks before Starting - See Icontrol Manual
46
Starting Generator - See Icontrol Manual
46
Stopping the Generator - See Icontrol Manual
46
7 Installation Instructions
47
Personal Requirements
47
Hazard Notes for the Installation
47
Place of Installation
49
Preliminary Remark
49
Preparing the Base - Placement
49
Advice for Optimal Sound Insulation
50
Generator Connections
50
Installation of the Cooling System - Raw Water
51
General Information
51
Installation of the through Hull Fitting in Yachts - Scheme
51
Quality of the Raw Water Sucking in Line
51
Generator Installation above Waterline
52
Generator Installation below Waterline
52
Raw Water Installation Scheme
53
Installation of the Cooling System - Fresh Water
54
Position of the External Cooling Water Expansion Tank
54
De-Aerating at the First Filling of the Internal Cooling Water Circuit
54
Pressure Test for Controlling the Cooling Water Circuit
55
Installation of the Standard Exhaust System
56
Installation of the Waterlock
56
Possible Cause for Water in the Exhaust Hose
57
Possible Cause: Cooling Water Hose
57
Possible Cause: Exhaust Hose
57
Installation Area of the Waterlock
57
The Volume of the Waterlock
58
Ideal Position of the Waterlock
58
Example of the Installation of the Waterlock Off-Center and Possible Effects
60
Exhaust / Water Separator
61
Installation Exhaust Water Separator
62
Fuel System Installation
63
The Following Items Need to be Installed
63
Connection of the Fuel Lines at the Tank
64
Position of the Pre-Filter with Water Separator
65
Ventilating the Fuel System
65
Generator DC System Installation
66
Connection of the Starter Battery Block
66
Connection of the Remote Control Panel - See Panda Icontrol Panel Manual
69
Fuse
69
Installation of the Icontrol Panel - See Icontrol Manual
70
Generator AC System Installation
70
Installation Pmgi Inverter - See Separate Pmgi 5000 Inverter Manual
71
Power Source Selector
71
Checking and Filling of the Oil Circuit
73
Isolation Test
73
Initial Operation
73
8 Maintenance Instructions
75
Personal Requirements
75
Hazard Notes for the Maintenance and Failure
75
Environmental Protection
77
General Maintenance Instructions
77
Checks before each Start
77
Maintenance Interval
77
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
77
Oil Change Intervals
78
Checking Oil-Level
78
Refilling Oil
79
After the Oil Level Check and Refilling the Oil
79
Replacement of Engine Oil and Engine Oil Filter
80
After the Oil Change
82
Verifying the Starter Battery and (if Necessary) the Battery Bank
82
Exchange of the Fuel Filter
83
De-Aerating the Fuel System
83
Replacement of the Air Filter
84
De-Aerating of the Coolant Circuit / Freshwater
85
The Raw Water Circuit
85
Clean Raw Water Filter
85
Causes with Frequent Impeller Waste
85
Replacement of the Impeller
86
9 Generator Tables
89
Cable Cross Section
89
Diameter of Conduits
89
Technical Data
89
Types of Coil
90
Engine Oil
90
Engine Oil Classification
90
Operating Range
90
Quality of Oil
90
Fuel
91
Coolant Specifications
91
Coolant Mixture Ratio
93
Dimensions
93
10 Tables
95
Troubleshooting
95
Technical Data
97
Technical Data Engine
97
Diameter of Conduits
98
Cable Cross Section
99
Engine Oil
99
Engine Oil Classification
99
Operating Range
99
Quality of Oil
99
Coolant Specifications
100
Coolant Mixture Ratio
101
Fuel
101
11 Inverter Panda Pmgi
103
Type Plate
104
Front Side/Connection Side Pmgi 230 V - Representative Picture
105
Alternative Front Side/Connection Side Pmgi 400 V - Representative Picture
105
Alternative Front Side/Connection Side Pmgi 120 V/240 V - Representative Picture
106
Socket Pins of the Pmgi
106
Pmgi AC out
106
Pmgi Input
107
Control
108
External PE/N Bridge
108
Back Side - Top Side
109
Settings in the Victron VE Configure II Software - General
110
Dynamic Current Limiter
110
Uninterrupted AC Power (UPS Function)
110
Settings in the Victron VE Configure II Software - Inverter
111
Assist Current Boost Factor
111
Primary Remarks / Winter Operation
112
Load at the Pmgi
112
Automatic Start
112
Status Leds
112
Cooling of the Pmgi
112
Cooling Water Connection Schema - Vehicle Generator
113
1Integration of a Water Cooled Pmgi Inverter into the Cooling System
113
2Cooling Water Scheme if the Radiator Is Higher than the Generator /Inverter
114
Inverter
114
4Cooling Water Scheme for PVK-UK Igenerators
115
5Cooling Water Connection Schema - Marine (PMS) Generator
116
Electrical Connection
117
1Connection to a System with RCD at Pmgi with PEN Jumper
117
2Connection to a System with RCD at Pmgi Without PEN Jumper
117
3Connection to a System with Isolation Control at Pmgi with PEN Jumper
118
4Connection to a System with Isolation Control at Pmgi Without PEN Jumper
118
Technical Data
118
General Data
118
Generator Specification
118
Pmgi Protections
125
Short Circuit
125
Panda Icontrol2
127
Current Revision Status
128
Hardware
128
12 Safety Instructions for the Panda Icontrol2
129
Personnel
129
Safety Instructions
129
13 General Operation
131
The Panda Icontrol2 Panel
131
Starting Preparation / Checks (Daily)
132
Marine Version
132
Vehicle Version
132
Operation
133
Switching the Controller on and off
133
The Default Display Screen
133
Operating Modes
134
Stand-By Mode
134
Start-Up Mode
135
Operation Mode
136
Override Mode
136
Panda I-Generator with Electro-Magnet Clutch (Optional)
138
Autostart Mode
139
Set-Up Menu
141
The Configuration Menu ("Config")
143
The Network ID
143
Saving Settings and Exiting the Set-Up Menu ("Save & Exit")
143
Activating/Deactivating the Autostart Function ("Autostart")
143
Resetting the Service Interval ("Service")
145
Priming the Fuel System ("Prime Fuel")
146
Selecting and Saving a Unit for the Temperature Value Output
146
Icontrol2-Emergency-Stop
146
14 Installation
149
Personnel
149
Hazard Warnings for Installation
149
Disposal of the Components
150
Panda Icontrol2 Panel with Installation Housing
151
Terminal Assignments on the Panda Icontrol2 Panel
151
Dimensions
152
Wiring of the Panda Icontrol2 Controller
153
Terminal Assignments on the Panda Icontrol2 Controller
154
Fischer Panda CAN Bus
154
Fischer Panda Standard Bus
154
Terminal Assignment of 18-Pin Connector
154
Master and Slave Panels
155
Start-Up
155
15 Maintenance
157
Maintenance of the Icontrol2 Controller
157
Cleaning the Icontrol2 Controller
157
Maintenance of the Icontrol2 Remote Control Panel
157
16 Annex
159
Technical Data
159
Technical Data for Icontrol2 Control Unit
159
Technical Data for Icontrol2 Remote Control Panel
159
17 Warnings and Error Messages
161
Warnings
161
Examples of Warnings on the Display
161
Faults
162
Warning and Fault Thresholds
163
Bus Errors
164
The Error Memory of the Icontrol 2 Panel
164
How to Get to the Error Memory of the Icontrol2 Panel
165
How Are Stored Errors Displayed
165
How Do I Exit the Error Memory after Having Read the Entries
165
Can I Delete the Error Memory
165
Where Are the Errors Stored
165
In Which Language Are the Stored Errors Displayed
165
Is It Possible to Upgrade an Old Igenerator Model by the Error Memory
166
4
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Fischer Panda Panda 5000i PMS Specifications
General
Voltage
230 V
Frequency
50 Hz
Engine
Fischer Panda FPE320
Max Power
5.0 kVA
Cooling System
Air-cooled
Phase
1-Phase
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