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Fischer Panda Panda 8000 User Manual

Fischer Panda Panda 8000
268 pages
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Panda_8000_PVK_U_eng.R02 19.8.14
Fischer Panda GmbH
Manual Vehicle Generator
Panda 8000 PVK-U 230 V/400 V - 50 Hz
Panda 10000 PVK-U 230 V/400 V - 50 Hz

Table of Contents

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Fischer Panda Panda 8000 Specifications

General IconGeneral
ModelPanda 8000
TypePortable Generator
Power Output6.4 kW
AC Output230V
Voltage230V
Frequency50 Hz
EngineKubota Z482
FuelDiesel
CoolingWater-cooled
Start SystemElectric Start
Noise Level52 dB(A) at 7m

Summary

General Instructions and Regulations

1.1 Safety first!

General safety instructions and warnings for operation and maintenance.

1.2 Tools

Lists required tools for maintenance and installation, showing symbols for each tool.

1.3 Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC

Manufacturer's declaration regarding compliance with CE guidelines and the Machinery Directive.

1.4 Customer registration and guarantee

Benefits of product registration and details on technical support and startup.

1.5 Safety Instructions - Safety First!

Detailed safety instructions covering operation, PPE, cleanliness, and handling of fuels.

1.6 Warning and instruction signs

Guidelines for keeping warning and instruction signs clean and legible.

In case of Emergency First Aid / Im Notfall - Erste Hilfe

2.1 WHEN AN ADULT STOPS BREATHING

Steps for providing rescue breathing to an adult.

Basics

3.1 Intended use of the machine

Describes the primary function of the Fischer Panda generator.

3.2 Purpose of the manual and description of the definitions of the trained persons/operators/users

Explains the manual's purpose and defines roles of personnel involved with the generator.

3.3 Scope of delivery of Fischer Panda generators

Lists the standard components included with the Fischer Panda generator system.

3.4 Panda transport box

Instructions for opening the Panda transport box.

3.5 Opening the MPL sound insulation capsule

Procedure for opening the MPL sound insulation capsule.

3.6 Transport and Loading/Unloading

Guidelines for safely transporting and loading/unloading the generator.

A. The Panda Generator

A.1 Description of the genset

Provides a description of the genset, including views and component identification.

A.2 Detais of functional units

Details various functional units of the generator, including the control panel.

B. Installationshinweise

B.1 Personal

Specifies that installation must be performed by trained personnel.

B.2 Entsorgung

Provides guidance on the environmentally sound disposal of motor fluids and batteries.

B.3 Aufstellungsort

Details requirements for the installation location and foundation.

B.4 Ansaugluftfilter als Lärmquelle

Discusses the air intake filter as a source of noise and potential solutions.

B.5 Anschlüsse

Describes electrical connections and points on the generator.

B.6 Installation des Kraftstoffsystems

Provides instructions for installing the fuel system.

B.7 Entlüftung des Kraftstoff-Systems

Instructions on how to vent the fuel system.

B.8 Installation des Kühlsystems

Instructions for installing the cooling system and its components.

B.9 Radiator Fundament

Guidance on designing the radiator foundation based on application.

B.10 Sonderinstallationen

Discusses special installations and their impact on warranty.

B.11 Installationsschemata

Provides installation schematics for various radiator mounting configurations.

B.12 Abgasinstallation

Instructions for exhaust system installation.

B.13 Anschluss der elektrischen Komponenten

Details electrical connections for various components.

B.14 Generator DC System-Installation

Instructions for installing the DC system components.

B.15 Anschluss des AC- Netzes

Instructions for connecting the AC network and AC control box.

B.16 Spannungswächter - Zusatzausstattung

Recommendation for installing a voltage monitor for protection.

B.17 Lüftersteuerungen / Lüfterregelungen

Overview of fan control and regulation options.

B.18 Standard Lüftersteuerung für 1-phasige und 3-phasige Generatoren.

Description of the standard single-phase and three-phase fan control.

B.19 Lüfterregelung für DC Lüfter RE 0201

Details on the RE0201 fan control for DC fans.

B.22 Elektronische Regelung für 1-phasige Lüfter PKE-2.5V_Ziehl Abegg

Information on electronic speed control for single-phase fans.

B.23 Elektronische Regelung für 1-phasige Lüfter PXET6Q Ziehl Abegg

Information on electronic speed control for single-phase fans.

B.24 Elektronische Regelung für 3-phasige Lüfter PKD T5 Ziehl Abegg

Information on electronic speed control for three-phase fans.

B.27 Isolationstest

Procedure for performing an electrical isolation test before commissioning.

B.28 Inbetriebnahme

Instructions for commissioning the generator after installation.

C. Generator Betriebsanweisung

C.1 Personal

Specifies that only authorized and instructed personnel may operate the generator.

C.2 Gefahrenhinweise für dieses Kapitel

Highlights safety warnings relevant to generator operation.

C.3 Allgemeine Hinweise zum Betrieb

General operating instructions, including low-temperature operation.

C.4 Kontrollen vor dem Start - siehe Fernbedienpanel Datenblatt

Pre-start checks referencing the remote control panel datasheet.

C.5 Start des Generators - siehe Fernbedienpanel Datenblatt

Procedure for starting the generator as per the remote control panel datasheet.

C.6 Abschalten des Generators - siehe Fernbedienpanel Datenblatt

Procedure for stopping the generator as per the remote control panel datasheet.

C.7 Starten des Generators bei Überhitzung- Fehler Überbrückungsschalter

Instructions for starting the generator with an overheat error using the bypass switch.

D. Wartungshinweise

D.1 Personal

Specifies who can perform maintenance tasks.

D.2 Gefahrenhinweise für die Wartung

Highlights safety warnings specific to maintenance work.

D.3 Wartungsanweisungen

Provides an overview of maintenance intervals and checks.

D.4 Entsorgung der Motorflüssigkeiten

Guidance on the proper disposal of motor fluids.

D.6 Intervalle für den Ölwechsel

Instructions and intervals for changing engine oil and oil filters.

D.7 Motoröl prüfen und auffüllen

Procedure for checking and refilling engine oil.

D.8 Wechseln des Motorenöls und des Motorölfilters

Step-by-step guide for changing engine oil and the oil filter.

D.9 Überprüfen der Starterbatterie und ggf. der Batteriebank

Instructions for checking the starter battery and battery bank.

D.10 Entlüften des Kühlwasserkreises.

Procedure for bleeding the cooling water system.

D.11 Austausch des Luftfilters

Instructions for replacing the air filter.

D.12 Entlüften des Kraftstoffsystems

Procedure for venting the fuel system.

D.13 Austausch der Öldrucksensors - optional

Instructions for replacing the optional oil pressure sensor.

D.14 Austausch der Öldruckschalter

Instructions for replacing the oil pressure switch.

D.15 Austausch des Stellmotors

Instructions for replacing the actuator motor.

D.16 Austausch des Anlassers

Instructions for replacing the starter motor.

D.17 Austausch der DC-Lichtmaschine

Instructions for replacing the DC alternator.

D.18 Austausch der Arbeitsstromrelais

Instructions for replacing the work current relays.

D.19 Austausch der Sicherungen

Instructions for replacing fuses.

D.20 Austausch eines Thermoschalters

Instructions for replacing thermoswitches.

D.21 Austausch des Keilriemens für die interne Kühlwasserpumpe

Instructions for replacing the V-belt for the internal cooling water pump.

D.22 Austausch der Einspritzdüsen

Instructions for replacing the injection nozzles.

D.23 Austausch der Glühkerzen

Instructions for replacing the glow plugs.

D.24 Austausch des Stoppmagneten - nicht bei allen Modellen vorhanden

Instructions for replacing the stop magnet (optional).

D.25 Austausch der Ventildeckeldichtung

Instructions for replacing the valve cover gasket.

D.26 Einstellung des Ventilspiels

Procedure for adjusting valve clearance.

D.27 Austausch der Wasserpumpe

Instructions for replacing the water pump.

D.28 Fettgeschmiertes Generator Backendlager

Information on grease-lubricated generator back end bearings.

D.29 Kontrolle des Ölstandes im Generatorendlager bei Fischer Panda Generatoren

Procedure for checking the oil level in the generator end bearing.

D.30 Lagerwechsel des ölgekühlten Backendlagers

Instructions for replacing the oil-cooled back end bearing.

E. Störungen am Generator

E.1 Personal

Specifies personnel authorized for repair work.

E.2 Sicherheitshinweise für dieses Kapitel

Highlights safety warnings relevant to troubleshooting.

E.3 Werkzeuge und Messinstrumente

Lists tools and measuring instruments required for troubleshooting.

E.4 Fehlersuche Flussdiagram

Flowchart for diagnosing and identifying errors.

E.5 Fehlertabelle

Troubleshooting table listing causes and remedies for common generator issues.

E.6 Einstellen des Nennladestroms

Instructions for setting the nominal charging current.

E.7 Überlastung des Generators

Information on generator overload, including behavior during short circuit and overload.

E.8 Generator-Ausgangsspannung ist zu niedrig

Troubleshooting steps for low generator output voltage.

E.9 Generator-Ausgangsspannung ist zu niedrig

Troubleshooting steps for low generator output voltage.

E.10 Motor Startprobleme

Guidance for diagnosing and resolving engine start problems.

F. Tabellenteil

F.1 Wicklungswerte

Table of winding resistance and inductance values.

F.2 Kabelquerschnitte

Table specifying required cable cross-sections based on length and current.

F.3 Technische Daten

Technical specifications for various Panda generator models.

F.4 Motoröl

Information on engine oil classification and quality.

F.5 Kühlwasser

Information on coolant mixture and recommended products.

F.6 Kraftstoff

Specifications for the required diesel fuel.

Generator Control Panel P6+ Manual

12V version - 21.02.02.046P

Manual for the 12V version of the Generator Control Panel P6+.

24V special version - 21.02.02.047P

Manual for the 24V special version of the Generator Control Panel P6+.

Option automatic adapter - 21.02.02.016P

Details on the automatic adapter option for the Generator Control Panel P6+.

Option master-slave adapter - 21.02.02.015P

Details on the master-slave adapter option for the Generator Control Panel P6+.

Current revision status

Hardware

G. Safety Instructions Generator Control P6+

G.1 Personal requirements

Specifies requirements for personnel performing settings or installations.

G.2 Safety instructions

General safety instructions for operating the generator control panel.

H. General operation

H.1 Panel Generator Control

Overview of the generator control panel front view and its indicators.

H.2 Rear view 24 V-version

Details of the rear view of the 24V version control panel.

H.3 Installation of the remote control panel

Instructions for installing the remote control panel.

H.4 Starting preparation / Checks (daily)

Daily checks required before starting the generator for marine and vehicle versions.

H.5 Starting and stopping the generators

Procedures for starting and stopping the generator.

H.6 Automatic adapter - optional

Functionality and operation of the automatic adapter.

H.7 Master-Slave adapter - optional

Details on connecting Master-Slave adapters.

I. Measurements

I.1 Hole pattern

Provides the hole pattern layout for the generator control panel.

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