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Fischer Panda
Portable Generator
8000 NE
Fischer Panda 8000 NE User Manual
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Panda_8000
NE-10000NE_PMS_
eng.R02
1
1.3.1
1
Fischer Panda GmbH
Power
-
wherever
you
are
Manual marine generator
Panda 8000 NE
230V/400V - 50
Hz - 8,1kV
A
Panda 8min
i 120V/240V - 6
0Hz - 8,8 kV
A
Panda 10000 NE
230/400V - 50H
z - 10,5KV
A
Panda 10mi
ni 120V/240V -
60Hz - 1
1,17kV
A
Super silent te
chnology
2
Table of Contents
Manual Marine Generator
1
Current Revision Status
2
Table of Contents
3
Seite/Page
3
Seite/Page
7
1 General References and Regulations
9
Safety First Symbols
10
Tools
15
Manufacturer Declaration in Accordance with the Machine Guideline 98/37/EG
17
Customer Registration and Guarantee
17
Technical Support
17
Attention, Important Directions Regarding Operation
17
Safety Instructions - Safety First
18
Safe Operation
18
Observe Safety Instructions
18
Wear Personal Protective Equipment (PPE)
18
Cleanness Protect
18
Safe Handling of Fuel and Lubricants - Keep Away from Fire
19
Exhaust Gases and Fire Prevention
19
Cautions against Burns and Battery Explosion
20
Keep Hands Away from Rotating Parts
20
Anti-Freeze and Disposal of Fluids
20
Implementation of Security and Maintenance
21
Warning and Caution Labels
21
Safety Instructions Concerning Operating the Generator
21
Protective Grounding and Potential Equalisation
22
Ground Wire
22
Switch off All Load When Working on the Generator
22
Safety Instructions Concerning the Cables
23
Recommended Starter Battery Size
23
Important Advice for Batteries - Starting Batteries and Traction Batteries
23
Safety Instructions for the Handling with Batteries
24
2 In Case of Emergency First Aid / IM Notfall - Erste Hilfe
27
When an Adult Stops Breathing
28
3 Basics
29
Intended Use of the Machine
29
Purpose of the Manual und Description of the Definitions Trained Person/Operator/User
29
Trained Persons
29
Operator
29
User
29
Panda Transport Box
30
Bolted Fischer Panda Transport Box
30
Fischer Panda Transport Box with Metal Tab Closure
30
Transport and Loading/Unloading
30
Transporting the Generator
30
Loading/Unloading of the Generator
30
Scope of Delivery
31
Asyncron Genertoren
31
Opening the MPL Sound Insulation Capsule
33
Opening the GFK Sound Insulation Capsule
33
Special Maintenance Notes and Arrangements at Long Periods of Stand Still Time or Shutdown
34
Reference Note for the Starter Battery at a Long-Term Standstill
34
Arrangements at a Short-Term Standstill
35
Arrangements at a Medium-Term Standstill / Winter Storage
35
Arrangements for Conservation
35
Arrangements for Deconservation after a Medium-Term Standstill (3 to 6 Months)
36
Arrangements at a Long-Term Standstill / Shutdown
36
Arrangements for Conservation
36
Arrangements after a Long-Term Standstill (Shutdown) / Recommissioning (more than 6 Months)
37
4 The Panda Generator
39
Type Plate at the Generator
39
Description of the Generator
40
Left Side View
41
Font View
42
Back View
43
View from above
44
Details of Functional Units
45
Control Panel
45
Cooling System - Schema
46
Fuel and Air System - Schema
47
Electrical Connection - Schema
48
The Operation Surveillance System
49
Lubrication Oil - Schema
51
Remote Control Panel - See Separate Control Panel Manual
52
Starting the Generator - See Separate Control Panel Manual
52
Stopping the Generator - See Separate Control Panel Manual
52
5 Installation Instructions
53
Personal Requirements
53
Hazard Notes for the Installation
53
Preparing the Base - Placement
55
Advice for Optimal Sound Insulation
55
Generator Connections
55
Installation of the Cooling System - Raw Water
56
General Information
56
Installation of the Thru Hull Fitting in Yachts
56
Quality of the Raw Water Sucking in Line
56
Generator Installation above Waterline
57
Generator Installation below Water-Line
58
Generator Housing Cooled by Raw Water
59
Indirect Cooling of the Genset Housing (by the Heat Exchanger)
60
Installation of the Cooling System - Fresh Water
60
Position of the External Cooling Water Expansion Tank
60
Ventilating at the First Filling of the Internal Cooling Water Circuit
61
Pressure Test for Controlling the Cooling Water Circuit
62
Scheme for Freshwater Circuit at Two Circuit Cooling System
63
Installation of the Water Cooled Exhaust System
64
Installation of the Standard Exhaust System
64
Installation of the Water Collector
64
Possible Cause: Exhaust Duct
65
Possible Cause: Coolant Duct
65
Installation Area of Exhaust Water Collector
65
The Volume of the Exhaust Water Collector
66
Position of the Water Collector
68
Example of the Installation of the Water Collector Off-Center and Possible Effects
70
Exhaust / Water Separator
72
Installation Exhaust Water Separator
74
Installation of the Fuel System
76
General References
76
The Electrical Fuel Pump
77
Connection of the Fuel Lines at the Tank
77
Position of the Pre-Filter with Water Separator
78
Ventilating Air from the Fuel System
78
Generator DC System Installation
79
Connection of the Starter Battery Block
79
Connection of the Remote Control Panel - See Separate Control Panel Manual
82
Generator AC System Installation
83
Installation with Looped in AC-Control Box
83
Installation AC-Box / Distribution Panel Separate Connected
84
AC-Control Box with VCS and ASB - Not All Models
86
VCS Voltage Control
87
Alternative Mini VCS
88
Installation with Mini VCS Mounted at the Generator
89
Jump Start at High Starting Current (Booster)
89
Insulation Test
90
6 Maintenance Instructions
91
Personal Requirements
91
Hazard Notes for this Chapter
91
Environmental Protection
93
General Maintenance Instructions
93
Checks before each Start
93
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
93
Oil Change Intervals
93
Checking Oil-Level
93
Refilling Oil
95
After the Oil Level Check and Refilling the Oil
95
Replacement of Engine Oil and Engine Oil Filter
96
After the Oil Change
98
Verifying the Starter Batterie and (if Necessary) the Battery Bank
99
Battery
99
Check Battery and Cable Connections
99
Check Electrolyt Level
99
Check Electrolyt Density
99
Grease Lubricated Generator Backend Bearing
100
Exchange of Grease Lubricated Bearing
101
Demounting the Cooling Disc (if Existent)
101
Demounting the Backend Bearing
101
Installing the New Backend Bearing
102
Checking the Oil Level of the Generator End Bearing at Fischer Panda Generators
106
Oil Level Check
106
Refilling Oil
107
Refiller-Set
107
Screw Plug
107
Replacement of the Oil-Cooled Backend Bearing
108
Exchange Oil-Cooled Bearing
108
Demounting the Bearing
108
Checking the Water Separator in the Fuel Supply
121
Ventilating the Fuel System
121
Exchange of the Fuel Filter
122
Optional Fuel Filter with Sight Glass
123
Replacement of the Air Filter Mat
124
Alternative Replacement of the Air Filter Mat with Pull out Holder
125
Ventilation of the Coolant Circuit / Freshwater
126
Replacement of the V-Belt for the Internal Cooling Water Pump
128
The Seawater Circuit
130
Cleaning the Seawater Filter
130
Reasons for Frequent Impeller Wear
130
Replacement of the Impeller
131
7 Generator Faults
133
Personal Requirements
133
Hazard Notes for this Chapter
133
Tools and Measuring Instruments
134
Troubleshooting Table and Flowchart
135
Generator Output Voltage too Low
135
Generator Voltage too High
135
Generator Voltage Fluctuates
135
Generator Not Able to Start Electric Motor
135
Diesel Motor Fails to Start
135
Starter Is Turning Motor, but Fails to Start
135
Motor Does Not Achieve Enough Speed During Starting Process
136
Motor Runs Unsteady
136
Motor Speed Drops
136
Motor Runs in off Position
136
Motor Stops by Itself
137
Sooty, Black Exhaust
137
Generator Must be Shut off Immediately if
137
Troubleshooting for the VCS-Voltage Control
137
Troubleshooting Flowcharts
138
Details and Explanations Concerning the Troubleshooting Flowchart
140
Versions of the Generator Power Terminal Box
144
Overloading the Generator
148
Monitoring the Generator Voltage
149
Automatic Voltage Monitoring and Auto-Shut down
149
Setting the Speed Governor of the Actuator
150
Setting the Maximum Upper Speed Setting
150
Setting the Normal Speed Settings
151
Greasing the Trapezoidal Thread Spindle on the Speed Actuator
152
Consequences of a Continual Overloading of the Actuator
153
Possible Faults Concerning the Speed Control „VCS
153
Steps to Check the Voltage Control in Case of a Failure
153
The Following Measures Are Necessary if the Actuator Is Jammed
154
Checking the Generator Voltage Limitation
154
Generator-Output Voltage Is too Low
155
Discharging the Capacitors
155
Checking the Capacitors
156
Checking the Electrical Connections to the Capacitors
156
Check the Generator Voltage
156
Measuring the Ohm Resistance of the Generator Windings
157
Check the Windings for Short Circuiting
157
Measuring the Inductive Resistance
158
Generator Provides no Voltage
158
Rotor Magnetism Loss and "Re-Magnetising
158
Engine Starting Problems
159
Electric Fuel Solenoid Valve
159
Re-Start with Failure Bypass Switch
159
Lifting Solenoid for Motor Stop - Optional
160
Troubleshooting Table
161
8 Tables
163
Technical Data
163
Rated Current
165
Cable Cross Section
165
Fuel
165
Engine Oil
166
Engine Oil Classification
166
Operating Range
166
Quality of Oil
166
Coolant Specifications
167
Coolant Mixture Ratio
167
Types of Coil
167
HP1 - 230V / 50 Hz
167
HP1 - 120V / 60 Hz
168
HP3 - 400V / 50 Hz
168
HP3 - 120V / 60 Hz
168
DVS - 400V / 50 Hz
169
DVS - 120V 240V / 60 Hz
170
Resistor & Inductance of the Generator Coil
170
Voltage Values Stator Coil
171
Diameter of Conduits
171
9 Impellerfilter
173
General
174
How It Works
174
Cleaning and Replacement of the Impellerfilter
174
Spare Part Kit
178
Dimensions
179
Generator Control Panel P6
181
Current Revision Status P6+ Manual
182
10 Safety Instructions Generator Control P6
183
Personal Requirements
183
Safety Instructions for this Chapter
183
11 General Operation
185
Panel Generator Control
185
Rear View 12V-Version
186
Rear View 24V-Version
187
Installation of the Remote Control Panel
188
Placement
188
Terminal Connections
188
Function of the Jumpers
189
Configuration and Adjustment
191
Configuration and Setting Sheet KE01
191
Configuration and Setting Sheet KE02
192
Configuration and Setting Sheet KE03
193
Configuration and Setting Sheet KE04
194
Starting Preparation / Checks (Daily)
195
Marine Version
195
Vehicle Version
195
Starting and Stopping the Generators
196
Starting the Generator
196
Stopping the Generator
197
Automatic Adapter - Optional
198
Function
198
The Mechanism Entrance
198
Terminal Connections
200
Master-Slave Adapter - Optional
201
Fischer Panda Art. No. 21.02.02.015H 12V-Version
201
Fischer Panda Art. No. 21.02.02.01H 24V-Version
201
Terminal Connections
202
Fuse
202
Terminal X2 ( IN/OUT from View Master-Opearating-Panel)
202
Terminal X3
203
Configuration and Adjustment
204
Configuration and Setting Sheet KE05
204
Configuration and Setting Sheet KE06
205
12 Measurements
207
Hole Pattern
207
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Fischer Panda 8000 NE Specifications
General
Brand
Fischer Panda
Model
8000 NE
Category
Portable Generator
Language
English
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