Fischer Panda 15000i PVK-U User Manual

Panda_15000i_PVK-U_eng.R04 7.7.16
Panda 15000i PVK-U System
230 V 50 Hz 15 kVA
400 V 50 Hz 15 kVA
Super silent technology

Fischer Panda 15000i PVK-U Specifications

General

Model	15000i PVK-U
Rated Power	12 kW
Maximum Power	15 kW
Voltage	230 V
Frequency	50 Hz
Fuel Type	Diesel
Engine Power	18.5 kW
Speed	3000 rpm
Cooling System	Water-cooled
Start System	Electric start
Alternator Type	Synchronous
Power Output	15 kVA
Engine Type	Diesel, 4-stroke
Noise Level	54 dBA (at 7m)

Summary

General Instructions and Regulations

Safety First!

Manual and machine labels warn of personal injury or lethal danger during work.

Tools

Symbols indicating tools for maintenance and installation.

Manufacturer Declaration

Declaration in accordance with Machinery Directive 2006/42/EC for generator design and integration.

Customer Registration and Guarantee

Benefits of product registration and warranty claim procedures.

Safety Instructions - Safety First!

Guidelines for safe operation, personal protective clothing, and cleanliness.

Safe Handling of Fuels and Lubricants

Precautions for handling fuels and lubricants, including fire and explosion risks.

Exhaust Fumes and Fire Protection

Health hazards of exhaust fumes and fire prevention measures.

Safety Precautions Against Burns and Battery Explosions

Precautions for hot components, pressurized cooling systems, and battery handling.

Protect Your Hands and Body from Rotating Parts

Warning against contact with moving parts like V-belts and fans.

Anti-freeze and Disposal of Fluids

Handling toxic anti-freeze and proper disposal of fluids to protect the environment.

Implementation of Safety Inspections and Maintenance

Procedures for ensuring safety during maintenance and inspections.

Warning and Instruction Signs

Guidelines for keeping warning and instruction signs clean and legible.

Special Instructions and Hazards of Generators

Specific instructions and hazards related to generator electrical installations and operation.

Protective Conductor and Potential Equalisation

Safety measures for protective conductors and potential equalisation.

Protective Conductor for Panda AC Generators

Specifics on earthing and neutralisation for Panda AC generators.

Switch Off All Loads While Working on the Generator

Procedure to disconnect loads and battery before working on the generator.

Safety Instructions Concerning Cables

Recommendations for cable types, cross-sections, and installation.

General Safety Instructions for Handling Batteries

Safety guidelines for battery handling, including acid safety and charging.

Basics

Intended Use of the Machine

Description of the Fischer Panda generator's purpose and operational guidelines.

Purpose of the Manual and Definitions

Manual's purpose, definitions of trained persons, operators, and users.

Components of the i-system

Overview of the main components of the Panda i-system.

Panda Transport Box

Instructions for handling and unpacking the Panda transport box.

Opening the MPL Sound Insulation Capsule

Procedure for opening the MPL sound insulation capsule.

Opening the GFK Sound Insulation Capsule

Procedure for opening the GFK sound insulation capsule.

Transport and Loading/Unloading

Guidelines for safely transporting and loading/unloading the generator.

Special Service Instructions for Downtimes

Measures for extended machine downtimes and decommissioning.

Instructions for Starter Battery for Extended Downtimes

Procedures for maintaining the starter battery during extended downtimes.

Measures for Short Downtimes

Steps to take for short downtimes (1 to 3 months).

Measures for Medium Term Downtimes / Hibernation

Procedures for medium term downtimes (3 to 6 months).

Measures for Extended Downtimes / Decommissioning

Procedures for extended downtimes (more than 6 months).

The Panda Generator

Type Plate at the Generator

Description and identification of the generator's type plate.

Description of the Generator

Overview of the generator's components and features.

Right Side View

Detailed view and labeling of the generator's right side.

Icotek Kel

Identification and description of the Icotek Kel cable management system.

Left Side View

Detailed view and labeling of the generator's left side.

Front View

Detailed view and labeling of the generator's front.

Back View

Detailed view and labeling of the generator's back.

View from Above

Detailed view and labeling of the generator from above.

Details of Function Units

Description of the various function units within the generator system.

The Panda iControl2 Panel

Overview of the Panda iControl2 control and display unit.

The Cooling System

Schematic diagram and explanation of the generator's cooling system.

Components of the Fuel, Air Intake and Exhaust System

Diagram illustrating the fuel, air intake, and exhaust systems.

Components of the Electrical System

Diagram showing the electrical system components and connections.

Components of the Lubrication System

Diagram of the generator's lubrication system.

Sensors and Switches for Operating Surveillance

Identification and function of sensors and switches for monitoring.

Operation Instructions

Instructions for daily checks, starting, and stopping the generator.

Installation Instructions

Personal Requirements

Specifies that installation must be done by trained personnel.

Hazard Notes for the Installation

Safety warnings related to installation, including automatic start and injury risks.

Environmental Protection

Guidelines for the proper disposal of engine liquids and batteries.

Placement

Instructions and recommendations for generator placement and base preparation.

Advice for Optimal Sound Insulation

Recommendations for achieving optimal sound insulation for the generator.

Connections

Sample connection diagrams for the Fischer Panda generator.

Fuel System Installation

Steps and components required for installing the fuel system.

Connection of the Fuel Lines at the Tank

Procedure for connecting fuel feed and return lines to the tank.

Position of the Pre-filter with Water Separator

Guidance on mounting the pre-filter with water separator.

Generator DC System Installation

Recommendations for installing a separate starter battery for the generator.

Connection of the Starter Battery Block

Detailed instructions for connecting the starter battery, including safety precautions.

Connection of the Remote Control Panel

Reference to a separate manual for remote control panel connections.

Ignition Switch at Generators with 24 V Start System

Installation of ignition switch and DC/DC converter for 24V systems.

Connection of Electrical Components

Schematic for connecting various electrical components.

Connection of the External Radiator

Diagram showing the connection of an external radiator to the generator.

Installation PMGi Inverter

Reference to a separate manual for PMGi inverter installation.

Installation of the Cooling System

General instructions for installing the cooling system and radiator options.

Radiator Baseplate

Guidelines for dimensioning the radiator baseplate.

Determining the Size of the Radiator

Factors to consider when determining the correct radiator size.

Radiator Design

Description of the main components of a radiator.

Radiator Types

Overview of different types of radiators and their installation locations.

Installation Location for Radiators on the Vehicle

Examples and guidelines for radiator installation on vehicles (roof, side, underfloor).

Roof Installation

Specific notes and precautions for roof-mounted radiator installations.

Installation on the Vehicle Wall

Notes and schematics for installing radiators on vehicle walls.

Underfloor Installation of Radiator

Notes and schematics for underfloor radiator installation.

Installation Location for Radiator in a Tunnel

Guidelines for installing radiators in tunnel environments.

Installation Location for Generators of the PVK-UK Series

Specific installation locations for PVK-UK series generators.

Coolant Hoses

Requirements and specifications for coolant hoses.

Connection of the External Radiator

Reference to installation schematics for external radiator connection.

Coolant Expansion Tank

Installation instructions for coolant expansion tanks.

Installation of a Coolant Temperature Indicator

Recommendations for installing coolant temperature indicators.

Permissible Coolant Temperatures

Limits and specifications for permissible coolant temperatures.

Coolant Pump

Information about the generator's coolant pump and external pump options.

Logging the Temperature Values During Initial Start-up

Mandatory temperature measurements during initial generator start-up.

Custom Installations

Warranty considerations for custom installation configurations.

External Heat Exchangers

Installation guidelines for external heat exchangers.

External Engine Pre-heater

Installation guidelines for external engine pre-heaters.

Keel Cooling

Installation guidelines for keel cooling systems.

Installation Schematics

Schematics for various radiator installation configurations.

Exhaust Installation

Instructions for exhaust system connections and mounting.

Isolation Test

Procedure for performing an isolation test before generator operation.

Set Into Operation

Process for bringing the generator into service and warranty registration.

Generator Operation Instruction

Personal Requirements

Specifies that only instructed persons may operate the generator.

Hazard Notes for the Operation

Safety warnings related to generator operation, including automatic start and rotating parts.

General Operating Instruction

General guidance for operating the generator.

Operation at Low Temperatures

Considerations for operating the generator at low temperatures.

Pre-heating the Diesel Motor

Procedure for pre-heating the diesel motor using the glow plug.

Tips Regarding Starter Battery

Recommendations for starter battery usage, especially in winter conditions.

Light Load Operation and Engine Idle

Consequences and prevention of soot formation during light load operation.

Generator Load for a Longer Period and Overload

Guidelines on proper generator loading to prevent overload and ensure longevity.

Protection Conductor

Information on the generator's grounding and protection conductor system.

Operating Control System on the Fischer Panda Generator

Overview of sensors and switches in the generator's control system.

Instructions for Capacitors

Safety instructions regarding capacitors and high voltage.

Checks Before Start, Starting and Stopping the Generator

Procedures for pre-operation checks, starting, and stopping the generator.

Maintenance Instructions

Personal Requirements

Specifies that maintenance can be performed by trained persons.

Hazard Notes for the Maintenance and Failure

Safety warnings for maintenance activities and potential failures.

Environmental Protection

Guidelines for preventing environmental damage during maintenance.

Maintenance Requirements

Lists required checks before starting and weekly maintenance tasks.

Maintenance Interval

Information on maintenance intervals and dynamic service intervals.

Checking Oil-level

Procedure for checking the generator's oil level.

Refilling Oil

Step-by-step instructions for refilling engine oil.

After the Oil Level Check and Refilling the Oil

Final steps after checking and refilling the oil.

Replacement of Engine Oil and Engine Oil Filter

Detailed procedure for replacing engine oil and oil filter.

Verifying the Starter Battery and Battery Bank

Procedures for checking the starter battery's condition and connections.

Check Electrolyte Level

Instructions for checking and topping up battery electrolyte levels.

Check Electrolyte Density

Procedure for measuring battery electrolyte density and its relation to charge status.

Ventilating the Fuel System

Steps for ventilating the fuel system prior to first operation.

Replacement of the Fuel Filter

Procedure for replacing the fuel filter, including optional filters.

Replacing the Air Filter

Step-by-step instructions for replacing the air filter.

Ventilation of the Coolant Circuit / Freshwater

Special notes and procedure for ventilating the cooling system.

V-Belt Replacement for the Internal Cooling Water Pump

Procedure for replacing the V-belt for the internal cooling water pump.

Replacing the Operating Current Relays

Procedure for replacing operating current relays.

Replacing the Fuses

Procedure for replacing fuses, including recommended intervals.

Generator Failure

Personal Requirements

Specifies that maintenance can be performed by trained persons.

Hazard Notes for the Maintenance and Failure

Safety warnings for maintenance activities and potential failures.

Environmental Protection

Guidelines for preventing environmental damage during maintenance.

Tools and Measuring Instruments

List of essential tools and instruments for troubleshooting.

Overloading the Generator

Ensuring the genset is not overloaded and understanding peak load operation.

Generator Voltage Fluctuations and Monitoring

Information on voltage fluctuations and monitoring during high load.

Automatic Voltage Monitoring and Auto-shut Down

System for automatic voltage monitoring and shutdown to protect equipment.

Starting Problems

Troubleshooting common starting issues.

Fuel Solenoid Valve

Inspection and troubleshooting of the fuel solenoid valve.

Stop Solenoid - Optional

Description of energized-to-stop and energized-to-run stop solenoid variations.

Damage to Starter Motor

Potential damage to the starter motor and its consequences.

Dirty Fuel Filter

Action to take when the fuel filter is dirty.

Troubleshooting Table

A table listing common causes and solutions for generator issues.

Motor Stops by Itself

Troubleshooting for situations where the motor stops unexpectedly.

Sooty Black Exhaust

Troubleshooting for issues causing sooty black exhaust.

Generator Must Be Shut Off Immediately If:

Critical conditions requiring immediate generator shutdown.

Tables

Technical Data

Technical specifications for various Panda generator models.

Coolant Specifications

Product description and properties of recommended coolant.

Coolant Mixture Ratio

Table detailing coolant mixture ratios for different temperature ranges.

Engine Oil Classification

Guidelines for selecting engine oil based on operating range and quality.

Fuel

Recommendations for using clean Diesel fuel oil.

Inverter Panda PMGi

Safety Instruction

General safety precautions for handling and servicing the PMGi inverter.

Type Plate

Location and description of the PMGi inverter's type plate.

Front Side/Connection Side PMGi 230 V

Representative picture and connection details for the PMGi 230V model.

Alternative Front Side/Connection Side PMGi 400 V

Representative picture and connection details for the PMGi 400V model.

Alternative Front Side/Connection Side PMGi 120 V/240 V

Representative picture and connection details for the PMGi 120V/240V model.

Socket Pins of the PMGi

Detailed pin assignments for PMGi sockets.

PMGi AC Out

Connection details for PMGi AC output (single phase and three phase).

PMGi Input

Connection details for PMGi input from the generator.

Control

Connection details for the control cable from the generator.

External PE/N Bridge

Information on installing or removing the external PE/N bridge.

Back Side - Top Side

Description of the PMGi's back side, including fan and air holes.

Settings for the Use of iGenerators with Power Inverter

Configuration settings for using PMGi with iGenerators.

Operation Manual

General operating remarks, load limits, and automatic start.

Status LEDs

Explanation of the PMGi's status LED indicators.

Cooling of the PMGi

Maintenance and cleaning instructions for the PMGi cooling system.

Installation of the PMGi

Guidelines for vertical mounting of the PMGi.

Cooling Water Connection Schema - Vehicle Generator

Schematic for integrating a water-cooled PMGi into the generator's cooling system.

Cooling Water Scheme if the Radiator is Higher than the Generator /Inverter

Schematic for cooling water flow when radiator is higher than PMGi.

Cooling Water Scheme if the Radiator is on the Same Level or Lower than the Generator /Inverter

Schematic for cooling water flow when radiator is level or lower than PMGi.

Cooling Water Scheme for PVK-UK iGenerators

Cooling water schematic for PVK-UK iGenerator models.

Cooling Water Connection Schema - Marine (PMS) Generator

Cooling water connection schematic for Marine (PMS) generators.

Electrical Connection

Instructions for electrical connections, including RCD systems.

Connection to a System with RCD at PMGi with PEN Jumper

Connecting PMGi to a system with RCD and PEN jumper.

Connection to a System with RCD at PMGi Without PEN Jumper

Connecting PMGi to a system with RCD but without PEN jumper.

Connection to a System with Isolation Control at PMGi with PEN Jumper

Connecting PMGi to a system with isolation control and PEN jumper.

Connection to a System with Isolation Control at PMGi Without PEN Jumper

Connecting PMGi to a system with isolation control but without PEN jumper.

Technical Data

General data and generator specifications for PMGi.

PMGi Protections

Information on PMGi protections, including short circuit.

Panda iControl2 Operating Manual

Current Revision Status

Information on the current revision status of the manual.

Hardware

Information on the hardware components of the Panda iControl2.

Safety Instructions for the Panda iControl2

Essential safety instructions for operating and installing the iControl2.

General Operation

General guidelines for operating the Panda iControl2 system.

The Panda iControl2 Panel

Overview and explanation of the Panda iControl2 panel buttons and display.

Starting Preparation / Checks (daily)

Daily checks for marine and vehicle versions before starting the generator.

Operation

Detailed instructions on operating the generator via the iControl2.

Switching the Controller On and Off

Procedure for powering the Panda iControl2 controller on and off.

The Default Display Screen

Explanation of the information displayed on the default screen.

Operating Modes

Description of different operating modes: Stand-by, Start-up, Override, Operation.

Other Operating Functions

Functions for customizing settings like backlight, autostart, and service intervals.

Setting the Brightness of the Backlight

How to adjust display backlight brightness and dimming time.

The Configuration Menu ("config")

Access and use of the password-protected configuration menu.

The Network ID

Settings for the network ID, restricted to authorized personnel.

Saving Settings and Exiting the Set-up Menu

Procedure for saving settings and exiting the setup menu.

Activating/Deactivating the Autostart Function

How to enable or disable the automatic start-up function.

Resetting the Service Interval ("Service")

Procedure for resetting the service interval indicator.

Priming the Fuel System ("Prime Fuel")

How to prime the generator fuel system using the iControl2 panel.

Selecting and Saving a Unit for the Temperature Value Output

Option to select Celsius or Fahrenheit for temperature display.

iControl2-Emergency-Stop

Connection and function of the emergency stop feature.

Installation

Personnel

Specifies that installation must be performed by trained personnel.

Hazard Warnings for Installation

Safety warnings during installation, including automatic start and electrical hazards.

Disposal of the Components

Instructions for proper disposal of electronic components.

Panda iControl2 Panel with Installation Housing

Details on the iControl2 panel, its housing, and connecting cable.

Terminal Assignments on the Panda iControl2 Controller

Table detailing terminal assignments for the iControl2 controller.

Dimensions

Technical drawings showing the dimensions of the iControl2 panel.

Wiring of the Panda iControl2 Controller

Diagrams and descriptions of the iControl2 controller's wiring.

Terminal Assignments on the Panda iControl2 Controller

Detailed terminal assignments for 18-pin connector, standard bus, and CAN bus.

Master and Slave Panels

Information on connecting multiple remote control panels (Master/Slave).

Start-up

Procedure for starting up the system after installation.

Maintenance

Maintenance of the iControl2 Controller

Information on the maintenance-free nature of the iControl2 controller.

Cleaning the iControl2 Controller

Instructions for cleaning the iControl2 controller housing.

Maintenance of the iControl2 Remote Control Panel

Information on the maintenance-free nature of the iControl2 remote control panel.

Cleaning the iControl2 Controller

Instructions for cleaning the iControl2 display screen.

Warnings and Error Messages

Warnings

Explanation of warning messages issued during generator operation.

Examples of Warnings on the Display

Visual examples of warning messages displayed on the panel.

Warning Messages

Table compiling warning messages and their meanings.

Faults

Explanation of fault messages that lead to generator shutdown.

Error Messages

Table listing defined error messages for the Panda iControl 2.

Warning and Fault Thresholds

Table of threshold values triggering warnings and faults for different generator types.

Bus Errors

Troubleshooting for communication loss on the Fischer Panda bus.

The Error Memory of the iControl 2 Panel

Information on the iControl2 panel's error memory.

How to Get to the Error Memory

Procedure to access the error memory via the setup menu.

How are Stored Errors Displayed?

Explanation of how stored errors are displayed in plain text.

How Do I Exit the Error Memory

Procedure to exit the error memory display.

Can I Delete the Error Memory?

Information on whether the error memory can be deleted.

Where are the Errors Stored?

Information on where error data is stored (EEPROM).

In Which Language are the Stored Errors Displayed?

Information on the language of stored error messages.

Is it Possible to Upgrade an Old iGenerator Model by the Error Memory?

Possibility of upgrading older iGenerator models using error memory functions.

Annex

Technical Data

Technical data for the iControl2 control unit and remote control panel.

Technical Data for iControl2 Control Unit

Specifications for the iControl2 control unit.

Technical Data for iControl2 Remote Control Panel

Specifications for the iControl2 remote control panel.