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Portable Generator
Panda 4800i PMS
Fischer Panda Panda 4800i PMS User Manual
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Panda_4800i PMS_eng.
R04
14.2.13
Fischer Panda GmbH
Manual
Panda 4800i PMS
230 V - 50 Hz / 3,8 kW
Super silent te
chnology
2
Table of Contents
Manual
1
Panda 4800I PMS
1
Current Revision Status
2
Table of Contents
3
Arrangements after a Long-Term Standstill (Shutdown) / Recommissioning
6
General Instructions and Regulations
10
Safety First
10
Tools
14
Manufacturer Declaration in Accordance with the Machinery Directive 98/37/EC
16
Customer Registration and Guarantee
16
Technical Support
16
Caution, Important Information for Start-Up
16
Safety Instructions - Safety First
17
Safe Operation
17
Observe Safety Instructions
17
Personal Protective Clothing (PPE)
17
Cleanliness Ensures Safety
17
Safe Handling of Fuels and Lubricants
18
Exhaust Fumes and Fire Protection
18
Safety Precautions against Burns and Battery Explosions
19
Protect Your Hands and Body from Rotating Parts
19
Anti-Freeze and Disposal of Fluids
19
Implementation of Safety Inspections and Maintenance
20
Warning and Instruction Signs
20
Special Instructions and Hazards of Generators
20
Protective Conductor and Potential Equalisation
21
Protective Conductor for Panda AC Generators
21
Switch off All Loads While Working on the Generator
21
Potential Equalisation for Panda AGT DC Generators
21
Safety Instructions Concerning Cables
22
Recommended Starter Battery Sizes
22
Important Instructions for Batteries - Starter And/Or Traction Batteries
22
General Safety Instructions for Handling Batteries
23
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
25
When an Adult Stops Breathing
26
Basics
27
Intended Use of the Machine
27
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
27
Trained Persons
27
Operator
27
User
27
Components of the I System
28
Range of Operation
29
Panda Transport Box
29
Bolted Fischer Panda Transport Box
29
Fischer Panda Transport Box with Metal Tab Closure
29
Opening the MPL Sound Insulation Capsule
30
Opening the GFK Sound Insulation Capsule
30
Transport and Loading/Unloading
31
Transporting the Generator
31
Loading/Unloading of the Generator
31
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
32
Instructions for the Starter Battery for Extended Downtimes
32
Measures for Short Downtimes
33
Measures for Medium Term Downtimes / Hibernation
33
Courses for Preservation
33
Measures for Removing Surface Protection after Medium Term Downtimes
34
Months)
34
Measures for Extended Downtimes / Decommissioning
34
Courses for Preservation
34
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning (over 6 Months)
35
The Panda Generator
37
Type Plate at the Generator
37
Description of the Generator 4800I PMS
38
Right Side View 4800I PMS
38
Left Side View 4800I PMS
39
Front View 4800I PMS
40
Front Connections 4800I PMS
41
Back View 4800I PMS
42
View from above 4800I PMS
43
Details of Functional Units
44
The Panda Icontrol2 Panel
44
Components of Cooling System (Raw Water) 4800I
45
Components of Combustion Air 4800I PMS
46
Components of the Fuel System 4800I PMS
47
Electrical Connection 4800I PMS
48
Sensors and Switches for Operation Surveillance
49
Components of Oil Circuit 4800I PMS
50
Operation Manual
52
Preliminary Remarks
52
Daily Routine Checks before Starting
52
Starting Generator- See Remote Control Panel Data Sheet
53
Stopping Generator - See Remote Control Panel Data Sheet
53
Installation Instructions
55
Personal Requirements
55
Hazard Notes for the Installation
55
Place of Installation
57
Preliminary Remark
57
Preparing the Base - Placement
57
Advice for Optimal Sound Insulation
57
Generator Connections
58
Installation of the Cooling System - Raw Water
58
General Information
58
Fischer Panda Installation Kit - Raw Water
58
Installation of the through Hull Fitting in Yachts - Schema
60
Quality of the Raw Water Sucking in Line
60
Generator Installation above Waterline
60
Raw Water Installation Schema
62
Generator Installation below Waterline
63
Generator Housing Cooled by Raw Water
64
Indirect Cooling of the Genset Housing (by the Heat Exchanger)
65
Installation of the Water Cooled Exhaust System
66
Installation of the Standard Exhaust System
66
Installation of the Waterlock
68
Possible Cause for Water in the Exhaust Hose
68
Possible Cause: Exhaust Hose
68
Possible Cause: Cooling Water Hose
68
Installation Area of the Waterlock
69
The Volume of the Waterlock
69
Ideal Position of the Waterlock
71
Example of the Installation of the Waterlock Off-Center and Possible Effects
74
Exhaust / Water Separator
77
Installation Exhaust Water Separator
79
Fuel System Installation
79
Fischer Panda Installation Kit - Fuel System
79
The Following Items Need to be Installed
81
Connection of the Fuel Lines at the Tank
84
Position of the Pre-Filter with Water Separator
85
Electrical Connection 4800I PMS
86
Generator DC System Installation
87
Connection of the 12V Starter Battery
87
How to Connect Two 12V Batteries to a 24V Battery Bank
90
Relays and DC Fuse
91
Connection of the Remote Control Panel - See Separate Control Panel Manual
91
Connection of the AC System
91
Connection of the Pmgi Inverter to the Generator - See Pmgi Data Sheet
91
Connection of the Inverter to the on Board AC System
91
Maintenance Instructions
93
Personal Requirements
93
Hazard Notes for the Maintenance
93
Environmental Protection
95
Maintenance Requirements
95
Maintenance Interval
95
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
95
Removing, Installing and Checking Thermostat
96
Replacing Fuel Filter (Standard) Farymann Dieselengine 15W/18W
98
Changing Engine Oil at the Farymann Dieselengine 15W/18W
100
Filling with Engine Oil at the Farymann Dieselengine 15W/18W
101
Removing and Installing Oil Strainer
103
Adjusting Valve Clearance at the Farymann Dieselengine 15W/18W
104
Ventilating the Fuel System
107
Checking the Water Separator in the Fuel Supply
109
Replace the Air Filter Element
109
Draining the Coolant
110
The Raw Water Circuit
110
Clean Raw Water Filter
110
Causes with Frequent Impeller Waste
110
Replace the Impeller
111
Replacing the Operating Current Relays
113
Replacing the Fuses
114
Special Maintenance Notes and Arrangements at Long Periods of Stand Still Time or Shutdown
115
Reference Note for the Starter Battery at a Long-Term Standstill
115
Arrangements at a Short-Term Standstill
115
Arrangements at a Medium-Term Standstill / Winter Storage
115
Arrangements for Conservation
116
Arrangements for Deconservation after a Medium-Term Standstill (3 to 6 Months)
116
Arrangements at a Long-Term Standstill / Shutdown
117
Arrangements for Conservation
117
Months)
118
Generator Failure
119
Personal Requirements
119
Safety Instructions for this Chapter
119
Tools and Measuring Instruments
121
Overloading the Generator - See Pmgi Data Sheet
121
Starting Problems
121
Damage to Starter Motor
121
Troubleshooting Table
122
Tables
123
Troubleshooting
123
Technical Data Engine
125
Technical Data Generator 4800I
126
Engine Oil
126
Engine Oil Classification
126
Operating Range
126
Quality of Oil
126
Coolant Specifications
127
Coolant Mixture Ratio
128
Fuel
128
Capsule Measurements
129
Panda Icontrol2
131
Current Revision Status
132
Hardware
132
Safety Instructions for the Panda Icontrol2
133
Personnel
133
Safety Instructions
133
General Operation
135
The Panda Icontrol2 Panel
135
Switching the Controller on and off
135
The Default Display Screen
136
Operating Modes
137
Stand-By Mode
137
Start-Up Mode
138
Override Mode
139
Operation Mode
139
Stop Mode
141
Autostart Mode
141
Other Operating Functions
142
Set-Up Menu
142
Setting the Brightness of the Backlight ("Backlight" and "Dimtime")
143
The Configuration Menu ("Config")
144
The Network ID
144
Saving Settings and Exiting the Set-Up Menu ("Save & Exit")
144
Activating/Deactivating the Autostart Function ("Autostart")
144
Resetting the Service Interval ("Service")
146
Priming the Fuel System ("Prime Fuel")
147
Selecting and Saving a Unit for the Temperature Value Output
147
Installation
149
Personnel
149
Hazard Warnings for Installation
149
Disposal of the Components
150
Panda Icontrol2 Panel with Installation Housing
150
Terminal Assignments on the Panda Icontrol2 Panel
151
Dimensions
152
Wiring of the Panda Icontrol2 Controller
153
Terminal Assignments on the Panda Icontrol2 Controller
154
Terminal Assignment of 18-Pin Connector
154
Fischer Panda Standard Bus
154
Fischer Panda CAN Bus
154
Start-Up
155
Maintenance
157
Maintenance of the Icontrol2 Controller
157
Cleaning the Icontrol2 Controller
157
Maintenance of the Icontrol2 Remote Control Panel
157
Warnings and Error Messages
159
Warnings
159
Examples of Warnings on the Display
159
Warning Messages
160
Faults
160
Error Messages
161
Warning and Fault Thresholds
161
Bus Errors
162
Annex
163
Technical Data
163
Technical Data for Icontrol2 Control Unit
163
Technical Data for Icontrol2 Remote Control Panel
163
Inverter Panda Pmgi 5000
165
Safety Instruction
166
Type Plate
166
Front Side/Connection Side
168
Socket Pins of the Pmgi 5000
169
Back Side - Top Side
170
Settings for the Use of Igenerators with Power Inverter
171
Settings in the Victron VE Configure II Software - General
171
Uninterrupted AC Power (UPS Function)
171
Dynamic Current Limiter
171
Settings in the Victron VE Configure II Software - Inverter
172
Assist Current Boost Factor
172
Operation Manual
173
Primary Remarks / Winter Operation
173
Load at the Pmgi
173
Automatic Start
173
Status Led´s
173
Cooling of the Pmgi
173
Installation of the Pmgi
174
Electrical Connection
174
Connection to a System with RCD
174
Connection to a System with Isolation Control
174
Technical Data
175
General Data
175
Generator Spezification
175
Pmgi out
176
Overload - Switch Point
179
Short Circiut
179
4
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Fischer Panda Panda 4800i PMS Specifications
General
Brand
Fischer Panda
Model
Panda 4800i PMS
Category
Portable Generator
Language
English
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