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Portable Generator
Panda 8000x PMS
Fischer Panda Panda 8000x PMS - User Manual
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Panda_8000x-
10000x_PMS_eng.R01.
5
26.2.18
Manual marine generator
Panda 8000x PMS 230/400
V - 50
Hz - 8
k
V
A
Panda 10000x PMS 230/400
V - 50
Hz - 10,5
kV
A
Super silent te
chnology
2
Table of Contents
Main Page
Current Revision Status
2
Table of Contents
3
General Instructions and Regulations
12
Safety First
12
Tools
14
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
16
Customer Registration and Guarantee
16
Technical Support
16
Caution, Important Information for Start-Up
16
Safety Instructions - Safety First
17
Safe Operation
17
Observe Safety Instructions
17
Personal Protective Clothing (PPE)
17
Cleanliness Ensures Safety
17
Safe Handling of Fuels and Lubricants
18
Exhaust Fumes and Fire Protection
18
Safety Precautions against Burns and Battery Explosions
19
Protect Your Hands and Body from Rotating Parts
19
Anti-Freeze and Disposal of Fluids
19
Implementation of Safety Inspections and Maintenance
20
Warning and Instruction Signs
20
Special Instructions and Hazards of Generators
20
Protective Conductor and Potential Equalisation
21
Protective Conductor for Panda AC Generators
21
Switch off All Loads While Working on the Generator
21
Potential Equalisation for Panda AGT DC Generators
21
Safety Instructions Concerning Cables
22
General Safety Instructions for Handling Batteries
22
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
23
When an Adult Stops Breathing
24
Basics
25
Intended Use of the Machine
25
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
25
Trained Persons
25
Operator/Owner
25
User
26
Components of the Xgenerator
26
Range of Operation
28
Panda Transport Box
28
Bolted Fischer Panda Transport Box
28
Fischer Panda Transport Box with Metal Tab Closure
28
Opening the MPL Sound Insulation Capsule
29
Opening the GFK Sound Insulation Capsule
30
Transport and Loading/Unloading
30
Transporting the Generator
30
Loading/Unloading of the Generator
30
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
31
Instructions for the Starter Battery for Extended Downtimes
31
Measures for Short Downtimes
32
Measures for Medium Term Downtimes / Hibernation
32
Courses for Preservation
32
Measures for Removing Surface Protection after Medium Term Downtimes
33
Months)
33
Measures for Extended Downtimes / Decommissioning
33
Courses for Preservation
33
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning (over 6 Months)
34
The Panda Xgenerator
35
Type Plate at the Xgenerator
35
Description of the Generator
36
Right Side View
36
Left Side View
37
Font View
38
Back View
39
View from above
40
Details of Functional Units
41
Xcontrol Panel
41
The Cooling System - Scheme
42
The Fuel System - Scheme
43
The Operation Surveillance System
44
The Oil Circuit - Scheme
46
Remote Control Panel - See Separate Control Panel Manual
46
Starting the Generator - See Separate Control Panel Manual
46
Stopping the Generator - See Separate Control Panel Manual
46
Installation Instructions
47
Personal Requirements
47
Hazard Notes for the Installation
47
Place of Installation
48
Preliminary Remark
48
Preparing the Base - Placement
48
Advice for Optimal Sound Insulation
49
Generator Connections
49
Installation of the Cooling System - Raw Water
50
General Information
50
Installation of the through Hull Fitting in Yachts - Scheme
50
Quality of the Raw Water Sucking in Line
50
Generator Installation above Waterline
50
Generator Installation below Waterline
51
Raw Water Installation Scheme
52
Installation of the Cooling System - Fresh Water
53
Position of the External Cooling Water Expansion Tank
53
Ventilation of the Coolant Circuit / Freshwater
53
Pressure Test for Controlling the Cooling Water Circuit
55
Installation of the Water Cooled Exhaust System
56
Installation of the Standard Exhaust System
56
Installation of the Waterlock
56
Possible Cause for Water in the Exhaust Hose
57
Possible Cause: Exhaust Hose
57
Possible Cause: Cooling Water Hose
57
Installation Area of the Waterlock
57
The Volume of the Waterlock
58
Ideal Position of the Waterlock
58
Example of the Installation of the Waterlock Off-Center and Possible Effects
60
Exhaust / Water Separator
61
Installation Exhaust Water Separator
62
Fuel System Installation
63
The Following Items Need to be Installed
63
Connection of the Fuel Lines at the Tank
64
Position of the Pre-Filter with Water Separator
65
Ventilating Air from the Fuel System
65
Generator DC System Installation
65
Connection of the Starter Battery Block
65
Connection of the Xcontrol Panel - See Separate Xcontrol Manual
69
Connection Box - Generator Xcontrol - CB-G
69
Xcontrol ECU
69
FP CAN-Bus for Internal Use
70
Boostrelay (Optional)
70
Line Relay (Optional)
70
Autostart (Optional)
70
Emergency Stop (Optional)
70
Fuel Pump
70
Optional DC-OUT
70
FP CAN-Bus RJ45
70
Generator AC System Installation
71
3-Phase Generator
71
Electronic Voltage Control Xcontrol
71
Connection to the AC On-Board Power Supply
72
Protective Conductor
72
Electrical Fuse
72
Required Cable Crosssections
72
Disconnector - Power Source Selector (Three Way Cam Switch)
72
Special Recommendations
73
Instructions on Prevention of Galvanic Corrosion
73
Instructions and Measures on Prevention of Galvanic Corrosion
73
Isolation Test
73
Initial Operation
74
Generator Operation Instruction
75
Personal Requirements
75
Hazard Notes for the Operation
75
General Operating Instruction
75
Operation at Low Temperatures
75
Pre-Heating the Diesel Motor
76
Tips Regarding Starter Battery
76
Light Load Operation and Engine Idle
76
The Soot of the Generator Is Due to the Fact that
76
To Prevent the Soot of the Generator Following Steps Should be Observed
76
Generator Load for a Longer Period and Overload
76
Protection Conductor
77
Operating Control System on the Fischer Panda Generator
77
Instructions for Capacitors - Not Present at All Models
77
Checks before Start, Starting and Stopping the Generator
77
Maintenance Instructions
79
Personal Requirements
79
Hazard Notes for the Maintenance and Failure
79
Environmental Protection
81
Maintenance Interval
81
General Maintenance Instructions
81
Checks before each Start
81
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
81
Oil Change Intervals
82
Checking Oil-Level
82
Refilling Oil
83
After the Oil Level Check and Refilling the Oil
83
Replacement of Engine Oil and Engine Oil Filter
84
After the Oil Change
86
Verifying the Starter Battery and (if Necessary) the Battery Bank
87
Battery
87
Check Battery and Cable Connections
87
Check Electrolyte Level
87
Check Electrolyte Density
88
Checking the Water Separator in the Fuel Supply
89
Replace the Air Filter Mat
89
Alternative Replacement of the Air Filter Mat with Pull out Holder
90
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
92
Ventilation of the Coolant Circuit / Freshwater
93
V-Belt Replacement for the Internal Cooling Water Pump
95
The Raw Water Circuit
96
Clean Raw Water Filter
96
Causes with Frequent Impeller Waste
97
Replacement of the Impeller
98
Generator Faults
101
Personal Requirements
101
Hazard Notes for the Troubleshooting
101
Tools and Measuring Instruments
103
Troubleshooting Table
103
Generator Output Voltage too Low
103
Generator Voltage too High (more than 240 V - 50 Hz)
103
Generator Voltage Fluctuates
103
Generator Not Able to Start Electric Motor
103
Diesel Motor Fails to Start
104
Starter Is Turning Motor, but Fails to Start
104
Motor Does Not Achieve Enough Speed During Starting Process
104
Motor Runs Unsteady
104
Motor Speed Drops
105
Motor Runs in off Position
105
Motor Stops by Itself
105
Sooty, Black Exhaust
105
Generator Must be Shut off Immediately if
106
Overloading the Generator
106
Monitoring the Generator Voltage
107
Automatic Voltage Monitoring and Auto-Shut down
107
Generator-Output Voltage Is too Low
108
Generator Provides no Voltage
108
Rotor Magnetism Loss and „Re-Magnetising
108
Engine Starting Problems
108
Lifting Solenoid for Motor Stop - Optional
108
Tables
111
Technical Data
111
Fuel
111
Engine Oil
111
Engine Oil Classification
111
Operating Range
111
Quality of Oil
111
Coolant Specifications
112
Coolant Mixture Ratio
113
Diameter of Conduits
113
Panda Xcontrol Manual
115
Current Revision Status
116
Panda Xcontrol Safety Instructions
117
Personnel
117
Safety Instructions
117
Panda Xcontrol
119
Components of the Xcontrol
119
Xcontrol - CP-G
119
Xcontrol - GC-S
119
Xcontrol - CB-G
119
Installation
120
Installation of the Electronic Control Unit (ECU) Xcontrol - GC-S
120
Installation of the Connection Box Xcontrol - CB-G
120
Installation of the Xcontrol - CP-G
120
Operation
121
Switching on the Generator
121
Overview Page with Autostart Activated
122
The Overview
122
Symbols Used in Overview
123
Starting up the Generator
125
Preparations for Starting up / Checks (Daily) for Marine Version
125
Preparations for Starting up / Checks (Daily) for Vehicle Version
125
Starting up the Generator
126
Stopping the Generator
127
The Menu
128
Main Menu
128
Sub-Menu: "Panel
129
Setting the Illumination of the CP-G
129
Setting the Contrast of the CP-G
130
Setting the Standby Time of the CP-G
130
Setting the Standby Illumination of the CP-G
130
Setting the Display Mode of the CP-G Overview Page
130
Setting the Language of the Text Pages of the CP-G
131
Setting the Temperature Unit
131
Setting the Aural Alarm
131
Setting the Display to Flash in the Event of a Fault
132
10Setting the Panel Heating
132
11Setting the Display of the Optional Measurement Data
132
12Resetting All Values of the Panel Sub-Menu to Default Values
133
13Return to Main Menu
133
Sub-Menu: "Generator
133
Setting the Autostart of the CP-G
134
Setting the Optional DC Output of the CP-G
135
Switching the Switching Outputs of the CP-G
135
Reading out the Event Log of the CP-G
136
Resetting All Values of the Generator Sub-Menu to the Default Values
136
Returning the Main Menu
136
Resetting the Panel Language to the Default (English)
136
How to Set the Panel Language after a Reset
137
Faults
137
Symbols and Messages on the Display
137
Example of Message - "Sensor Defective
137
Example of Message - "Sensor/Cable Break
137
Error Code
137
Table of Faults
138
Description of the Symbols
140
Accessories
141
Dimensional Drawing
142
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Fischer Panda Panda 8000x PMS Specifications
General
Brand
Fischer Panda
Model
Panda 8000x PMS
Category
Portable Generator
Language
English
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