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Fischer Panda
Portable Generator
5000i PMS
Fischer Panda 5000i PMS User Manual
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Panda_5000
i_PMS_eng.R01
9.12.10
Fischer Panda GmbH
Power
-
wherever
you
are
Generator manual
Panda 5000i PMS
Super silent te
chnology
230V 50Hz 5
kV
A
120V 60Hz 5
kV
A
2
Table of Contents
Generator Manual
1
Panda 5000I PMS
1
Current Revision Status
2
Table of Contents
3
Seite/Page
5
Panda_5000I_Pms_Eng.r01 - Kapitel/Chapter 1: Seite/Page
7
1 General References and Regulations
9
Safety First Symbols
10
Tools
15
Customer Registration and Guarantee
17
Technical Support
17
Attention, Important Directions Regarding Operation
17
Safety Instructions - Safety First
18
Safe Operation
18
Observe Safety Instructions
18
Wear Personal Protective Equipment (PPE)
18
Cleanness Protect
18
Safe Handling of Fuel and Lubricants - Keep Away from Fire
19
Exhaust Gases and Fire Prevention
19
Keep Hands Away from Rotating Parts
20
Anti-Freeze and Disposal of Fluids
20
Warning and Caution Labels
21
Safety Instructions Concerning Operating the Generator
21
Ground Wire
22
Switch off All Load When Working on the Generator
22
Recommended Starter Battery Size
23
Important Advice for Batteries - Starting Batteries and Traction Batteries
23
Safety Instructions for the Handling with Batteries
24
2 In Case of Emergency First Aid / IM Notfall - Erste Hilfe
27
When an Adult Stops Breathing
28
3 Basics
29
Intended Use of the Maschine
29
Purpose of the Manual und Description of the Definitions Trained Person/Operator/User
29
Trained Persons
29
Operator
29
User
29
Panda Transport Box
30
Bolted Fischer Panda Transport Box
30
Fischer Panda Transport Box with Metal Tab Closure
30
Opening the MPL Sound Insulation Capsule
30
Opening the GFK Sound Insulation Capsule
31
Transport and Loading/Unloading
32
Transporting the Generator
32
Loading/Unloading of the Generator
32
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
33
Instructions for the Starter Battery for Extended Downtimes
33
Measures for Short Downtimes
33
Measures for Medium Term Downtimes / Hibernation
34
Surface Protection Measures
34
Measures for Removing Surface Protection after Medium Term Downtimes (3 to 6 Months)
34
Measures for Extended Downtimes / Decommissioning
35
Surface Protection Measures
35
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning
36
Months)
36
Components
36
Range of Operation
37
Main Features of the Panda 5000I
37
4 Panda 5000I PMS Generator
39
Type Plate at the Generator
39
Description of the Generator
40
Right Side View
40
Left Side View
41
Front View
42
Back View
43
View from above
44
Details of Function Units
45
Remote Control Panel - See Icontrol Manual
45
Components of the Cooling System (Raw Water)
45
Components of the Cooling System (Fresh Water)
46
Components of the Fuel System
47
Components of Combustion Air
48
Components of the Electrical System
49
Components of the Oil Circuit
50
Sensors and Switches for Operating Surveillance
50
Operation Instructions - See Separate Control Panel Manual
52
Daily Routine Checks before Starting - See Icontrol Manual
52
Starting Generator - See Icontrol Manual
52
Stopping the Generator - See Icontrol Manual
52
5 Installation Instructions
53
Personal Requirements
53
Hazard Notes for the Installation
53
Preparing the Base - Placement
54
Advice for Optimal Sound Insulation
55
Generator Connections
55
Cooling System Installation - Raw Water
55
General References
55
Installation of the Thru-Vessel Fitting in Yachts
56
Quality of the Raw Water Sucking in Line
56
Installation above Waterline
56
Installation below Waterline
57
The Freshwater - Coolant Circuit
58
De-Aerating at the First Filling of the Internal Cooling Water Circuit
58
Watercooled Exhaust System
59
Installation of the Standard Exhaust System
59
Installation of the Water Collector
60
Possible Cause: Exhaust Duct
61
Possible Cause: Coolant Duct
61
Installation Area of Exhaust Water Collector
61
The Volume of the Exhaust Water Collector
62
Position of the Water Collector
64
Exhaust / Water Separator
68
Installation Exhaust/Water Separator
69
Installation of the Fuel System
70
General References
70
The Electrical Fuel Pump
71
Connection of the Fuel Lines at the Tank
71
Position of the Pre-Filter with Water Separator
72
Ventilating Air from the Fuel System
72
Generator DC System Installation
73
Connection of the Starter Battery Block
73
Connection of the DC Starter Battery
74
Fuse
76
Installation of the Icontrol Panel - See Icontrol Manual
76
Generator AC System Installation
76
Installation Pmgi Inverter - See Separat Pmgi 5000 Inverter Manual
77
Power Source Selector
77
Insulation Test
79
6 Maintenance Instructions
81
Personal Requirements
81
Hazard Notes for this Chapter
81
Environmental Protection
83
General Maintenance Instructions
83
Checks before each Start
83
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
83
Oil Change Intervals
83
Checking Oil-Level
84
Refilling Oil
85
After the Oil Level Check and Refilling the Oil
85
Exchanging Engine Oil and Engine Oil Filter
86
After the Oil Change
88
Verifying the Starter Batterie and (if Necessary) the Battery Bank
89
Battery
89
Check Battery and Cable Connections
89
Check Electrolyt Level
89
Check Electrolyt Density
89
Exchange of the Fuel Filter
91
Optional Fuel Filter with Sight Glass
92
De-Aerating the Fuel System
93
Replacement of the Air Filter
94
De-Aerating of the Coolant Circuit / Freshwater
95
The Raw Water Circuit
95
Clean Raw Water Filter
95
Causes with Frequent Impeller Waste
95
Replacement of the Impeller
96
7 Generator Faults
99
Personal Requirements
99
Hazard Notes for this Chapter
99
Tools and Measuring Instruments
101
Overloading the Generator
101
Starting Problems
101
Fuel Solenoid Valve
101
Dirty Fuel Filter
102
Troubleshooting Table
102
Generator Output Voltage too Low
102
Diesel Motor Fails to Start
103
Starter Is Turning Motor, but Fails to Start
103
Motor Does Not Achieve Enough Speed During Starting Process
103
Motor Runs Unsteady
103
Motor Speed Drops
103
Motor Runs in off Position
104
Motor Stops by Itself
104
Sooty, Black Exhaust
104
Generator Must be Shut off Immediately if
104
8 Generator Tables
105
Cable Cross Section
105
Diameter of Conduits
105
Technical Data
105
Types of Coil
106
Engine Oil
106
Engine Oil Classification
106
Operating Range
106
Quality of Oil
106
Fuel
107
Coolant Specifications
107
Coolant Mixture Ratio
108
Diamensions
109
9 Remote Control Panel Panda Icontrol
111
Safety Instructions
112
Connection of the Icontrol
112
Buttons and Display of the Icontrol
113
Additional Information
114
Operation Manual
115
Daily Routine Checks before Starting
115
General
116
Long Time Run of the Generator
116
Start of the Generator
117
Stop of the Generator
117
Automatic Start
117
Error Warnings
118
Electronic Board
119
Location at the Panda I-Series Generator
120
Intended Use
121
Bus Adapter RS485 to FP Bus - Optional
121
10 Inverter Panda Pmgi 5000
123
Safety Instruction
124
Type Plate
124
Front Side/Connection Side
126
Back Side - Top Side
128
Primary Remarks / Winter Operation
129
Load at the Pmgi
129
Automatic Start
129
Status Led´s
129
Cooling of the Pmgi
129
Electrical Connection
130
Technical Data
130
General Data
130
Generator Spezifikation
130
Pmgi Protections
131
Overload - Switch Point
131
Short Circiut
131
4
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Fischer Panda 5000i PMS Specifications
General
Voltage
230 V
Fuel Type
Diesel
Rated Power
4 kW
AC Output
230 V
Phase
1
Cooling System
Water-cooled
Sound Level
64 dB(A) at 7m
Noise Level
64 dB(A) at 7m
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