9.12.10 Panda_5000i_PMS_eng.R01 - Kapitel/Chapter 1: Seite/Page 5
5.8 Generator DC system installation ................................................................................. 73
5.8.1 Connection of the starter battery block .............................................................................. 73
5.8.2 Connection of the DC starter battery ................................................................................. 74
5.8.3 Fuse .................................................................................................................................. 76
5.8.4 Installation of the iControl panel - See iControl Manual .................................................... 76
5.9 Generator AC System Installation ................................................................................ 76
5.9.1 Installation PMGi inverter - See separat PMGi 5000 inverter manual ............................... 77
5.9.2 Power source selector ....................................................................................................... 77
5.9.3 Insulation test .................................................................................................................... 79
6 Maintenance Instructions............................................................................................ 81
6.1 Personal requirements .................................................................................................. 81
6.2 Hazard notes for this chapter ........................................................................................ 81
6.3 Environmental protection .............................................................................................. 83
6.4 General maintenance instructions ............................................................................... 83
6.4.1 Checks before each start .................................................................................................. 83
6.4.2 Check of Hoses and Rubber Parts in the sound insulated capsule .................................. 83
6.5 Oil Change Intervals ....................................................................................................... 83
6.5.1 Checking oil-level .............................................................................................................. 84
6.5.2 Refilling Oil ........................................................................................................................ 85
6.5.3 After the oil level check and refilling the oil ....................................................................... 85
6.6 Exchanging engine oil and engine oil filter ................................................................. 86
6.6.1 After the oil change ........................................................................................................... 88
6.7 Verifying the starter batterie and (if necessary) the battery bank ............................. 89
6.7.1 Battery ............................................................................................................................... 89
6.7.1.1 Check battery and cable connections ....................................................................................... 89
6.7.1.2 Check electrolyt level ................................................................................................................ 89
6.7.1.3 Check electrolyt density ............................................................................................................ 89
6.8.1 Exchange of the Fuel Filter ............................................................................................... 91
6.8.1.1 Optional fuel filter with sight glass............................................................................................. 92
6.8.2 De-aerating the fuel system .............................................................................................. 93
6.8.3 Replacement of the air filter .............................................................................................. 94
6.9 De-aerating of the coolant circuit / freshwater ............................................................ 95
6.10 The raw water circuit ...................................................................................................... 95
6.10.1 Clean raw water filter ......................................................................................................... 95
6.10.2 Causes with frequent impeller waste ................................................................................. 95
6.10.3 Replacement of the impeller .............................................................................................. 96
7 Generator Faults .......................................................................................................... 99
7.1 Personal requirements .................................................................................................. 99
7.2 Hazard notes for this chapter ........................................................................................ 99
7.3 Tools and measuring instruments .............................................................................. 101
7.4 Overloading the generator .......................................................................................... 101
7.5 Starting problems ......................................................................................................... 101
7.5.1 Fuel solenoid valve .......................................................................................................... 101
7.5.2 Dirty fuel filter .................................................................................................................. 102
7.6 Troubleshooting table .................................................................................................. 102
7.6.1 Generator output voltage too low .................................................................................... 102
7.6.2 Diesel motor fails to start ................................................................................................. 103
7.6.3 Starter is turning motor, but fails to start ......................................................................... 103
7.6.4 Motor does not achieve enough speed during starting process ...................................... 103
7.6.5 Motor runs unsteady ........................................................................................................ 103
7.6.6 Motor speed drops .......................................................................................................... 103