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Fischer Panda 12000x PMS User Manual

Fischer Panda 12000x PMS
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Panda_12000-15000_xControl_PMS_eng.R01.1 10.6.16
Manual marine generator
Panda 12000x PMS 12 kVA 230/400 V - 50 Hz
Panda 15000x PMS 15 kVA 230/400 V - 50 Hz
Super silent technology

Table of Contents

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Fischer Panda 12000x PMS Specifications

General IconGeneral
Voltage230 V
Frequency50 Hz
Fuel TypeDiesel
Model/TypeFischer Panda 12000x PMS
Phase1

Summary

General Instructions and Regulations

Safety First!

General safety warnings and symbols for personal injury and equipment damage.

Tools

Identifies tools required for maintenance and installation tasks.

Manufacturer Declaration in Accordance with Machinery Directive 2006/42/EC

Declaration of conformity with Machinery Directive 2006/42/EC for generator assemblies.

Customer Registration and Guarantee

Benefits of product registration and warranty information.

Caution, Important Information for Start-up!

Key information and procedures for initial operation and warranty activation.

Safety Instructions - Safety First!

Comprehensive safety guidelines and precautions for operating the generator.

Safe Operation

Guidance on careful handling and understanding the manual before equipment startup.

Observe Safety Instructions!

Emphasizes reading and understanding the manual and safety instructions.

Personal Protective Clothing (PPE)

Specifies required personal protective equipment for maintenance and repair work.

Cleanliness Ensures Safety

Importance of keeping the generator and its environment clean for safety.

Safe Handling of Fuels and Lubricants

Precautions for safely handling flammable fuels and lubricants.

Exhaust Fumes and Fire Protection

Hazards of exhaust fumes and fire prevention measures.

Safety Precautions Against Burns and Battery Explosions

Warnings and precautions related to hot components, pressurized systems, and battery hazards.

Protect Your Hands and Body from Rotating Parts!

Instructions to avoid injury from moving parts like belts and fans.

Anti-freeze and Disposal of Fluids

Guidelines for safe handling and disposal of anti-freeze and other fluids.

Implementation of Safety Inspections and Maintenance

Procedures for safety inspections and maintenance, including disconnection precautions.

Warning and Instruction Signs

Guidelines for maintaining and using warning and instruction signs.

Special Instructions and Hazards of Generators

Specific instructions and hazards related to generator operation and electrical safety.

Protective Conductor and Potential Equalisation

Importance of protective conductors and potential equalisation for electrical safety.

Protective Conductor for Panda AC Generators

Specifics on protective earthing for Panda AC generators.

Switch Off All Loads While Working on the Generator

Procedure to disconnect all loads before working on the generator.

Potential Equalisation for Panda AGT DC Generators

Information on potential equalisation for specific DC generators.

Safety Instructions Concerning Cables

Guidelines for selecting and installing appropriate cables.

General Safety Instructions for Handling Batteries

Safety precautions for handling and connecting batteries.

In Case of Emergency First Aid

When an Adult Stops Breathing

Step-by-step guide for rescue breathing and CPR procedures.

Basics

Intended Use of the Machine

Defines the primary purpose and proper application of the Fischer Panda generator.

Purpose of the Manual and Definitions

Explains the manual's role and defines key personnel roles (trained, operator, user).

Trained Persons

Defines qualifications for trained personnel for mechanical and electrical tasks.

Operator/Owner

Outlines the responsibilities and required knowledge for the operator/owner.

User

Defines the role and responsibilities of the user operating the generator.

Components of the xGenerator

Identifies and illustrates the main components of the Panda xGenerator system.

Range of Operation

Briefly states the reliable power supply capability on vehicles.

Panda Transport Box

Instructions for opening different types of Panda transport boxes.

Opening the MPL Sound Insulation Capsule

Step-by-step guide to open the MPL sound insulation capsule using a screwdriver.

Opening the GFK Sound Insulation Capsule

Instructions for opening the GFK sound insulation capsule with lash closures.

Transport and Loading/Unloading

Guidelines for safely transporting and loading/unloading the generator.

Transporting the Generator

Specifies upright transport and proper securing within the transport box.

Loading/Unloading of the Generator

Requirements for using appropriate eye bolts for loading and unloading.

Special Service Instructions for Downtimes

Procedures for special servicing during extended downtimes and decommissioning.

Starter Battery Instructions for Extended Downtimes

Guidelines for maintaining the starter battery during extended periods of inactivity.

Measures for Short Downtimes

Recommended maintenance for short downtimes (1-3 months).

Measures for Medium Term Downtimes / Hibernation

Procedures for medium-term downtimes or hibernation (3-6 months).

Courses for Preservation

Steps for preserving the generator during medium-term storage.

Removing Surface Protection After Medium Downtimes

Steps to remove protective measures before recommissioning after medium-term storage.

Measures for Extended Downtimes / Decommissioning

Procedures for extended downtimes or decommissioning (over 6 months).

Courses for Preservation

Steps for preserving the generator during extended storage.

Removing Surface Protection After Extended Downtimes

Steps to remove protective measures before recommissioning after extended storage.

The Panda Generator

Type Plate at the Generator

Explains the information presented on the generator's type plate.

Description of the Generator

Provides detailed views and identification of the generator's components.

Right Side View

Identifies components visible from the right side of the generator.

Left Side View

Identifies components visible from the left side of the generator.

Font View

Identifies components visible from the front of the generator.

Back View

Identifies components visible from the back of the generator.

View from Above

Identifies components visible from the top of the generator.

Details of Functional Units

Explains key functional units and their purpose within the generator system.

xControl Panel

Details the features and functions of the xControl panel for generator monitoring.

The Cooling System - Scheme

Illustrates the operational schematic of the generator's cooling system.

The Fuel System - Scheme

Illustrates the operational schematic of the generator's fuel system.

The Operation Surveillance System

Describes the sensors and systems that monitor generator operation.

The Oil Circuit - Scheme

Illustrates the operational schematic of the generator's oil circuit.

Generator Operation Instruction

Personal Requirements

Specifies qualifications and conditions for personnel operating the generator.

Hazard Notes for Operation

Highlights critical safety warnings and potential hazards during generator operation.

General Operating Instruction

Provides general guidelines and procedures for operating the generator.

Operation at Low Temperatures

Instructions for operating the generator in low-temperature conditions.

Pre-heating the Diesel Motor

Procedure for pre-heating the diesel motor before starting in cold conditions.

Tips Regarding Starter Battery

Recommendations for starter battery usage, especially in extreme weather.

Light Load Operation and Engine Idle

Guidance on avoiding light load operation and its consequences like soot.

Cause of Generator Soot

Explains the causes of generator soot formation.

Prevent Generator Soot

Steps to prevent soot formation by proper load management.

Generator Load for Longer Periods and Overload

Instructions on managing generator load and avoiding overloads for longevity.

Protection Conductor

Details on the generator's protective conductor system and grounding.

Operating Control System

Overview of the generator's operating control system with sensors and switches.

Instructions for Capacitors

Safety instructions regarding capacitors and their handling.

Checks Before Start, Starting and Stopping

Procedures for pre-start checks, starting, and stopping the generator.

Installation Instructions

Personal Requirements

Specifies the qualifications for personnel performing generator installation.

Hazard Notes for Installation

Critical safety warnings and hazards associated with generator installation.

Place of Installation

Guidelines for selecting an appropriate location for generator installation.

Preliminary Remark

General considerations for generator placement, including air supply and sea cock operation.

Preparing the Base - Placement

Instructions for preparing the base and positioning the generator, considering accessibility.

Advice for Optimal Sound Insulation

Recommendations for achieving optimal sound insulation for the generator installation.

Generator Connections

Instructions for making all electrical, fuel, and water connections to the generator.

Installation of the Cooling System - Raw Water

Detailed instructions for installing the raw water cooling system.

General Information

General advice on the raw water cooling system installation.

Installation of Through Hull Fitting

Guidance on installing through-hull fittings for raw water intake on yachts.

Quality of Raw Water Sucking Line

Requirements for the raw water intake line's quality and diameter.

Generator Installation Above Waterline

Considerations for installing the generator above the waterline, including pump access.

Generator Installation Below Waterline

Specific instructions for installing the generator below the waterline, including vent valves.

Raw Water Installation Scheme

Schematic diagram illustrating the raw water installation.

Installation of the Cooling System - Fresh Water

Instructions for installing the fresh water cooling system.

Position of External Cooling Water Expansion Tank

Guidelines for positioning the external cooling water expansion tank.

Ventilation of the Coolant Circuit / Freshwater

Procedure for ventilating the freshwater cooling system to remove air.

Installation of the Water Cooled Exhaust System

Instructions for installing the water-cooled exhaust system.

Installation of the Standard Exhaust System

Steps for installing the standard exhaust system, including water lock placement.

Installation of the Waterlock

Detailed instructions on the proper installation and function of the waterlock.

Possible Cause for Water in Exhaust Hose

Identifies potential causes for water entering the exhaust hose.

Possible Cause: Exhaust Hose

Specific checks related to the exhaust hose for water ingress.

Possible Cause: Cooling Water Hose

Specific checks related to the cooling water hose for water ingress.

Installation Area of the Waterlock

Discusses the importance of the waterlock's installation area and potential issues.

The Volume of the Waterlock

Explains how to determine the correct volume for the waterlock.

Ideal Position of the Waterlock

Describes the ideal placement of the waterlock for optimal performance.

Example of Waterlock Off-Center Installation

Illustrates off-center waterlock installations and their potential consequences.

Exhaust / Water Separator

Information on the exhaust/water separator and its role in noise reduction.

Installation Exhaust Water Separator

Guidelines for installing the exhaust water separator correctly.

Fuel System Installation

Instructions for installing the fuel system components.

Items Needed for Installation

Lists the necessary items for fuel system installation.

Connection of Fuel Lines at the Tank

Procedures for connecting fuel feed and return lines to the tank.

Position of Pre-filter with Water Separator

Specifies the correct placement for the pre-filter with a water separator.

Ventilating Air from the Fuel System

Refers to the maintenance chapter for fuel system ventilation.

Generator DC System Installation

Instructions for installing the generator's DC electrical system.

Connection of the Starter Battery Block

Steps for connecting the starter battery block for the generator.

Generator AC System Installation

Instructions for installing the generator's AC electrical system.

Electronic Voltage Control xControl

Explains the electronic voltage control system using xControl.

Connection to the AC On-Board Power Supply

Procedures for connecting the generator to the onboard AC power supply.

Protective Conductor

Details on the PEN protective conductor system and its connection.

Electrical Fuse

Requirements for AC input electrical fuses and motor protection switches.

Required Cable Crosssections

Recommendations for electrical cable dimensions based on safe installation standards.

Disconnector - Power Source Selector

Instructions for installing a disconnector/power source selector switch.

Special Recommendations

General special recommendations for installation.

Instructions on Prevention of Galvanic Corrosion

Measures to prevent galvanic corrosion during installation.

Instructions and Measures on Prevention of Galvanic Corrosion

Specific steps and measures to avoid galvanic corrosion.

Isolation Test

Procedure for performing an isolation test before bringing the generator into service.

Initial Operation

Steps for initial generator operation and record-keeping.

Maintenance Instructions

Personal Requirements

Specifies qualifications for personnel performing maintenance tasks.

Hazard Notes for Maintenance and Failure

Critical safety warnings and hazards related to maintenance and potential failures.

Environmental Protection

Guidelines for protecting the environment during maintenance and disposal.

Maintenance Interval

Information on maintenance intervals, including potential extensions.

General Maintenance Instructions

General procedures and checks for routine maintenance.

Checks Before Each Start

Daily pre-start checks for oil level, leaks, and general condition.

Check of Hoses and Rubber Parts

Inspection of hoses and rubber parts for wear and elasticity.

Oil Change Intervals

Specifies intervals and procedures for engine oil changes.

Checking Oil-Level

Detailed steps for checking the engine oil level.

Refilling Oil

Instructions for refilling engine oil when the level is low.

After Oil Level Check and Refilling

Final steps after checking and refilling the oil.

Replacement of Engine Oil and Oil Filter

Step-by-step guide for replacing engine oil and the oil filter.

Verifying Starter Battery and Battery Bank

Procedures for checking the condition of the starter battery.

Battery

General checks for the battery and its connections.

Check Battery and Cable Connections

Steps to ensure battery cleanliness and proper cable connections.

Check Electrolyte Level

Procedure for checking the electrolyte level in the battery.

Check Electrolyte Density

Method for measuring electrolyte density to determine battery charge status.

Checking Water Separator in Fuel Supply

How to check and drain the water separator in the fuel supply.

Replace Air Filter Mat

Steps for replacing the air filter mat in the suction housing.

Alternative Air Filter Mat Replacement

Procedure for replacing the air filter mat using a pull-out holder mechanism.

Alternative Air Filter Replacement with Snap Fasteners

Steps for replacing the air filter using snap fasteners on the housing.

Ventilation of Coolant Circuit / Freshwater

Procedure for ventilating the freshwater cooling system to remove air.

V-Belt Replacement for Internal Cooling Water Pump

Guide for replacing the V-belt for the internal cooling water pump.

The Raw Water Circuit

Information regarding the raw water circuit.

Clean Raw Water Filter

Instructions for cleaning the raw water filter.

Causes with Frequent Impeller Waste

Explains common causes for frequent impeller wear in the cooling water pump.

Replacement of the Impeller

Step-by-step guide for replacing the impeller in the raw water pump.

Generator Faults

Personal Requirements

Specifies qualifications for personnel involved in troubleshooting.

Hazard Notes for Troubleshooting

Critical safety warnings and hazards associated with troubleshooting generator faults.

Tools and Measuring Instruments

Lists essential tools and instruments for managing generator disturbances.

Troubleshooting Table

A table listing common generator faults, their causes, and solutions.

Generator Output Voltage Too Low

Troubleshooting steps for low generator output voltage.

Generator Voltage Too High

Troubleshooting steps for excessively high generator voltage.

Generator Voltage Fluctuates

Troubleshooting steps for fluctuating generator voltage.

Generator Not Able to Start Electric Motor

Troubleshooting steps when the generator cannot start an electric motor.

Diesel Motor Fails to Start

Troubleshooting steps for when the diesel motor fails to start.

Starter Turns, But Motor Fails to Start

Troubleshooting steps when the starter motor turns but the engine doesn't start.

Motor Does Not Achieve Enough Speed

Troubleshooting steps for insufficient motor speed during starting.

Motor Runs Unsteady

Troubleshooting steps for an unsteady motor running condition.

Motor Speed Drops

Troubleshooting steps for instances where motor speed drops.

Motor Runs in Off Position

Troubleshooting steps for when the motor runs in an unexpected 'off' position.

Motor Stops by Itself

Troubleshooting steps for when the motor stops unexpectedly.

Sooty, Black Exhaust

Troubleshooting steps for a sooty or black exhaust indication.

Generator Must Be Shut Off Immediately

Critical conditions requiring immediate shutdown of the generator.

Overloading the Generator

Guidance on preventing and managing generator overloading.

Monitoring the Generator Voltage

Procedures for monitoring generator voltage and its importance for connected devices.

Automatic Voltage Monitoring and Auto-Shut Down

Explanation of automatic voltage monitoring and shutdown systems for protection.

Generator-Output Voltage is Too Low

Troubleshooting steps for low generator output voltage.

Generator Provides No Voltage

Troubleshooting for situations where the generator produces no voltage.

Rotor Magnetism Loss and "Re-magnetising"

Explains rotor magnetism loss and the re-magnetising process.

Engine Starting Problems

Common engine starting issues and their troubleshooting.

Lifting Solenoid for Motor Stop

Details on the optional lifting solenoid for motor stop functionality.

Tables

Technical Data

Provides detailed technical specifications for various Panda generator models.

Rated Current

Table showing the rated current for different generator models.

Cable Cross Section

Guide for selecting appropriate cable cross-sections based on length and current.

Fuel

Recommendations for suitable diesel fuel types and quality.

Engine Oil

Information on engine oil classification, operating ranges, and quality standards.

Engine Oil Classification

Details on SAE classes and API designations for engine oils.

Operating Range

Explains SAE classes based on viscosity and temperature.

Quality of Oil

Explains API standards for engine oil quality.

Coolant Specifications

Specifies recommended coolant types and properties, including Fischer Panda's product.

Coolant Mixture Ratio

Table showing recommended coolant mixture ratios for different temperatures.

Diameter of Conduits

Table listing the required diameters for cooling water, exhaust, and fuel conduits.

Safety Instructions Panda xControl

Personal Requirements

Specifies requirements for personnel operating or installing the xControl system.

Safety Instructions

Critical safety warnings and precautions for using the Panda xControl system.

Panda xControl

Components of the xControl

Identifies the main components of the xControl system (CP-G, GC-S, CB-G).

xControl – CP-G

Description of the xControl CP-G as the display and control unit.

xControl – GC-S

Description of the xControl GC-S as the main control module.

xControl - CB-G

Description of the xControl CB-G as the external interface box.

Installation of the ECU xControl - GC-S

Instructions for installing the xControl GC-S ECU.

Installation of the Connection Box xControl - CB-G

Instructions for installing the xControl CB-G connection box.

Installation of the xControl - CP-G

Instructions for installing the xControl CP-G display and control unit.

Switching on the Generator

Procedure for switching the generator on and entering standby mode.

Overview Screen with Activated Autostart

Explains how the overview screen indicates when autostart is enabled.

The Overview Screens

Overview of the different screens displayed on the xControl panel.

Overview Screens Symbolic

Details the symbolic representations on the overview screens.

Overview Screens English Text

Displays overview screens with English text labels.

Overview Screens German Text

Displays overview screens with German text labels.

Start of the Generator

Step-by-step guide for starting the generator.

Marine Version Starting Preparation

Daily checks and preparation steps for marine generator startup.

Vehicle Version Starting Preparation

Daily checks and preparation steps for vehicle generator startup.

Starting the Generator

Detailed sequence for starting the generator using the xControl panel.

Stopping the Generator

Procedures for safely stopping the generator.

Main Menu

Accessing the main menu to navigate through system settings.

Submenu „Panel“

Accessing the panel settings for brightness, language, etc.

Submenu „Generator“

Accessing generator-specific settings like autostart and fuel pump control.

Set Up Brightness of CP-G

How to adjust the brightness of the CP-G display.

Set Up Contrast of CP-G

How to adjust the contrast of the CP-G display.

Set Up Standby Time Out of CP-G

How to set the standby timeout duration for the CP-G.

Set Up Standby Brightness of CP-G

How to adjust the standby brightness of the CP-G display.

Set Up Illustration Way of Overview Screens

How to choose between symbolic or text view for overview screens.

Choose Language of Text Screens

How to select the display language (English/German) for text screens.

Set Up Temperature Unit

How to set the temperature unit (°C or °F) for display.

Reset Panel Submenu to Standard

How to reset panel submenu settings to their default values.

Back to the Main Menu

How to navigate back to the main menu from a submenu.

Submenu „Generator“

Accessing generator-specific settings.

Set Up Autostart of CP-G

How to enable or disable the autostart feature for the generator.

Set Up Optional DC Output of CP-G

How to configure the optional DC output settings.

Set Up Operation Mode for DP Output

How to set the operation mode for the optional DC-Power output.

Set Up Follow-up Time for DP Output

How to configure the follow-up time for the optional DP output.

Switch the Outputs of CP-G

How to switch individual outputs (e.g., fuel pump, DC out) on or off.

Check the Event Log of CP-G

How to view the event log for generator operational history and failures.

Reset Generator Submenu to Standard

How to reset generator submenu settings to their factory defaults.

Back to the Main Menu

How to navigate back to the main menu from the generator submenu.

How to Change Menu Text from German to English

Step-by-step guide to change the display language from German to English.

Failure

Information on system failures, error messages, and symbols.

Symbols and Messages in the Display

Explains various symbols and messages displayed on the xControl panel.

Message Sample "Sensor Defect"

Example of a "Sensor defect" message and its display.

Message Sample Sensor/Cable Broken

Example messages indicating a broken sensor or cable.

Failure Code

How failure codes are displayed when parameters are out of range.

Failuretable

A table detailing failure codes, causes, explanations, and warnings.

Description of Symbols

A reference guide to the various symbols used on the xControl display.

Dimensionszeichnung

Dimensional drawings for the xControl CP-G unit.

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