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Fischer Panda
Portable Generator
12000x PMS
Fischer Panda 12000x PMS User Manual
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Panda_12000-15000_xCon
trol_PMS_eng.R01.1
10.6.16
Manual marine generator
Panda 12000x PMS 12
kV
A 230/400
V - 50
Hz
Panda 15000x PMS 15
kV
A 230/400
V - 50
Hz
Super silent te
chnology
2
Table of Contents
Current Revision Status
2
Table of Contents
3
General Instructions and Regulations
10
Safety First
10
Tools
12
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
14
Customer Registration and Guarantee
14
Technical Support
14
Caution, Important Information for Start-Up
14
Safety Instructions - Safety First
15
Safe Operation
15
Observe Safety Instructions
15
Personal Protective Clothing (PPE)
15
Cleanliness Ensures Safety
15
Safe Handling of Fuels and Lubricants
16
Exhaust Fumes and Fire Protection
16
Safety Precautions against Burns and Battery Explosions
17
Protect Your Hands and Body from Rotating Parts
17
Anti-Freeze and Disposal of Fluids
17
Implementation of Safety Inspections and Maintenance
18
Warning and Instruction Signs
18
Special Instructions and Hazards of Generators
18
Protective Conductor and Potential Equalisation
19
Protective Conductor for Panda AC Generators
19
Switch off All Loads While Working on the Generator
19
Potential Equalisation for Panda AGT DC Generators
19
Safety Instructions Concerning Cables
20
General Safety Instructions for Handling Batteries
20
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
21
When an Adult Stops Breathing
22
Basics
23
Intended Use of the Machine
23
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
23
Trained Persons
23
Operator/Owner
23
User
24
Components of the Xgenerator
24
Range of Operation
26
Panda Transport Box
26
Bolted Fischer Panda Transport Box
26
Fischer Panda Transport Box with Metal Tab Closure
26
Opening the MPL Sound Insulation Capsule
27
Opening the GFK Sound Insulation Capsule
28
Transport and Loading/Unloading
28
Transporting the Generator
28
Loading/Unloading of the Generator
28
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
29
Instructions for the Starter Battery for Extended Downtimes
29
Measures for Short Downtimes
30
Measures for Medium Term Downtimes / Hibernation
30
Courses for Preservation
30
Measures for Removing Surface Protection after Medium Term Downtimes
31
Months)
31
Measures for Extended Downtimes / Decommissioning
31
Courses for Preservation
31
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning (over 6 Months)
32
The Panda Generator
33
Type Plate at the Generator
33
Description of the Generator
34
Right Side View
34
Left Side View
35
Font View
36
Back View
37
View from above
38
Details of Functional Units
39
Xcontrol Panel
39
The Cooling System - Scheme
40
The Fuel System - Scheme
41
The Operation Surveillance System
42
The Oil Circuit - Scheme
44
Remote Control Panel - See Separate Control Panel Manual
44
Starting the Generator - See Separate Control Panel Manual
44
Stopping the Generator - See Separate Control Panel Manual
44
Generator Operation Instruction
45
Personal Requirements
45
Hazard Notes for the Operation
45
General Operating Instruction
45
Operation at Low Temperatures
45
Pre-Heating the Diesel Motor
46
Tips Regarding Starter Battery
46
Light Load Operation and Engine Idle
46
The Soot of the Generator Is Due to the Fact that
46
To Prevent the Soot of the Generator Following Steps Should be Observed
46
Generator Load for a Longer Period and Overload
46
Protection Conductor
47
Operating Control System on the Fischer Panda Generator
47
Instructions for Capacitors - Not Present at All Models
47
Checks before Start, Starting and Stopping the Generator
47
Installation Instructions
49
Personal Requirements
49
Hazard Notes for the Installation
49
Place of Installation
50
Preliminary Remark
50
Preparing the Base - Placement
50
Advice for Optimal Sound Insulation
51
Generator Connections
51
Installation of the Cooling System - Raw Water
52
General Information
52
Installation of the through Hull Fitting in Yachts - Scheme
52
Quality of the Raw Water Sucking in Line
52
Generator Installation above Waterline
52
Generator Installation below Waterline
53
Raw Water Installation Scheme
55
Installation of the Cooling System - Fresh Water
56
Position of the External Cooling Water Expansion Tank
56
Ventilation of the Coolant Circuit / Freshwater
56
Pressure Test for Controlling the Cooling Water Circuit
58
Installation of the Water Cooled Exhaust System
59
Installation of the Standard Exhaust System
59
Installation of the Waterlock
59
Possible Cause for Water in the Exhaust Hose
60
Possible Cause: Exhaust Hose
60
Possible Cause: Cooling Water Hose
60
Installation Area of the Waterlock
60
The Volume of the Waterlock
61
Ideal Position of the Waterlock
61
Example of the Installation of the Waterlock Off-Center and Possible Effects
63
Exhaust / Water Separator
65
Installation Exhaust Water Separator
65
Fuel System Installation
66
The Following Items Need to be Installed
66
Connection of the Fuel Lines at the Tank
67
Position of the Pre-Filter with Water Separator
68
Ventilating Air from the Fuel System
68
Generator DC System Installation
68
Connection of the Starter Battery Block
68
Connection of the Xcontrol Panel - See Separate Xcontrol Manual
72
Connection Box - Generator Xcontrol - CB-G
72
Xcontrol ECU
72
FP CAN-Bus for Internal Use
73
Boostrelay (Optional)
73
Line Relay (Optional)
73
Autostart (Optional)
73
Emergency Stop (Optional)
73
Fuel Pump
73
Optional DC-OUT
73
FP CAN-Bus RJ45
73
Generator AC System Installation
73
Electronic Voltage Control Xcontrol
73
Connection to the AC On-Board Power Supply
74
Protective Conductor
74
Electrical Fuse
74
Required Cable Crosssections
74
Disconnector - Power Source Selector (Three Way Cam Switch)
74
Special Recommendations
75
Instructions on Prevention of Galvanic Corrosion
75
Instructions and Measures on Prevention of Galvanic Corrosion
75
Isolation Test
76
Initial Operation
76
Maintenance Instructions
77
Personal Requirements
77
Hazard Notes for the Maintenance and Failure
77
Environmental Protection
79
Maintenance Interval
79
General Maintenance Instructions
79
Checks before each Start
79
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
79
Oil Change Intervals
80
Checking Oil-Level
80
Refilling Oil
81
After the Oil Level Check and Refilling the Oil
81
Replacement of Engine Oil and Engine Oil Filter
82
After the Oil Change
84
Verifying the Starter Battery and (if Necessary) the Battery Bank
85
Battery
85
Check Battery and Cable Connections
85
Check Electrolyte Level
85
Check Electrolyte Density
86
Checking the Water Separator in the Fuel Supply
87
Replace the Air Filter Mat
87
Alternative Replacement of the Air Filter Mat with Pull out Holder
88
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
90
Ventilation of the Coolant Circuit / Freshwater
91
V-Belt Replacement for the Internal Cooling Water Pump
93
The Raw Water Circuit
94
Clean Raw Water Filter
94
Causes with Frequent Impeller Waste
95
Replacement of the Impeller
96
Generator Faults
99
Personal Requirements
99
Hazard Notes for the Troubleshooting
99
Tools and Measuring Instruments
101
Troubleshooting Table
101
Generator Output Voltage too Low
101
Generator Voltage too High (more than 240 V - 50 Hz)
101
Generator Voltage Fluctuates
101
Generator Not Able to Start Electric Motor
101
Diesel Motor Fails to Start
102
Starter Is Turning Motor, but Fails to Start
102
Motor Does Not Achieve Enough Speed During Starting Process
102
Motor Runs Unsteady
102
Motor Speed Drops
103
Motor Runs in off Position
103
Motor Stops by Itself
103
Sooty, Black Exhaust
103
Generator Must be Shut off Immediately if
104
Overloading the Generator
104
Monitoring the Generator Voltage
105
Automatic Voltage Monitoring and Auto-Shut down
105
Generator-Output Voltage Is too Low
106
Generator Provides no Voltage
106
Rotor Magnetism Loss and „Re-Magnetising
106
Engine Starting Problems
106
Lifting Solenoid for Motor Stop - Optional
106
Tables
109
Technical Data
109
Rated Current
114
Cable Cross Section
114
Fuel
115
Engine Oil
115
Engine Oil Classification
115
Operating Range
115
Quality of Oil
115
Coolant Specifications
116
Coolant Mixture Ratio
117
Diameter of Conduits
117
Current Revision Status
120
Safety Instructions Panda Xcontrol
121
Personal Requirements
121
Safety Instructions
121
Panda Xcontrol
123
Components of the Xcontrol
123
Xcontrol - CP-G
123
Xcontrol - GC-S
123
Xcontrol - CB-G
124
3-1Installation
124
Installation of the Electronic Control Unit (ECU) Xcontrol - GC-S
124
Installation of the Connection Box Xcontrol - CB-G
124
Installation of the Xcontrol - CP-G
124
2Operation
125
Switching on the Generator
126
Overview Screen with Activated Autostart
127
The Overview Screens
129
Overview Screens Symbolic
129
Overview Screens English Text
130
Overview Screens German Text
131
Start of the Generator
133
Marine Version Starting Preparation / Checks (Daily)
133
Vehicle Version Starting Preparation / Checks (Daily)
133
Starting the Generator
134
Stopping the Generator
135
The Menu
136
Main Menu
137
Submenu „Panel
138
Submenu „Generator
138
Set up the Brightness of the CP-G
138
Set up the Contrast of the CP-G
139
Set up the Standby Time out of the CP-G
139
Set up the Standby Brightness of the CP-G
140
Set up the Way of Illustration of the Overview Screens of the CP-G
140
Choose the Language of the Text Screens of the CP-G
141
Set up Temperature Unit
141
Reset All Values of the Panel Submenu to Standard
142
Back to the Main Menu
142
Submenu „Generator
143
Set up the Autostart of the CP-G
143
Set up the Optional DC Output of the CP-G
145
Set up the Operation Mode for the Opt. DC-Power (DP) Output of the CP-G
146
Set up the Follow-Up Time for the Opt. DP Output of the CP-G
146
Switch the Outputs of the CP-G
146
Check the Event Log of the CP-G
147
Reset All Values of the Generator Submenu to Standard
147
Back to the Main Menu
148
How to Change the Menu Text from German to English
148
Failure
149
Symbols and Messages in the Display
149
Message Sample „Sensor Defect
149
Message Sample Sensor/Cable Broken
149
Failure Code
150
Failuretable
150
Description of Symbols
153
1Zubehör
155
Dimensionszeichnung
156
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Fischer Panda 12000x PMS Specifications
General
Voltage
230 V
Frequency
50 Hz
Fuel Type
Diesel
Model/Type
Fischer Panda 12000x PMS
Phase
1
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