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Fischer Panda
Portable Generator
10000i PMS
Fischer Panda 10000i PMS User Manual
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Panda_8000i_System_eng.R08
15.2.13
Fischer Panda GmbH
Manual marine generator
Panda 8000i PMS 230
V - 50
Hz - 8
kV
A - 120
V - 60
Hz - 8
kV
A
Panda 10000i PMS
230
V - 50
Hz - 10
kV
A
Super silent te
chnology
2
Table of Contents
Current Revision Status
2
Table of Contents
3
General Instructions and Regulations
12
Safety First
12
Tools
16
Manufacturer Declaration in Accordance with the Machinery Directive 98/37/EC
18
Customer Registration and Guarantee
18
Technical Support
18
Caution, Important Information for Start-Up
18
Safety Instructions - Safety First
19
Safe Operation
19
Observe Safety Instructions
19
Personal Protective Clothing (PPE)
19
Cleanliness Ensures Safety
19
Safe Handling of Fuels and Lubricants
20
Exhaust Fumes and Fire Protection
20
Safety Precautions against Burns and Battery Explosions
21
Protect Your Hands and Body from Rotating Parts
21
Anti-Freeze and Disposal of Fluids
21
Implementation of Safety Inspections and Maintenance
22
Warning and Instruction Signs
22
Special Instructions and Hazards of Generators
22
Protective Conductor and Potential Equalisation
23
Protective Conductor for Panda AC Generators
23
Switch off All Loads While Working on the Generator
23
Potential Equalisation for Panda AGT DC Generators
23
Safety Instructions Concerning Cables
24
Recommended Starter Battery Sizes
24
Important Instructions for Batteries - Starter And/Or Traction Batteries
24
General Safety Instructions for Handling Batteries
25
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
27
When an Adult Stops Breathing
28
Basics
29
Intended Use of the Machine
29
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
29
Trained Persons
29
Operator
29
User
29
Components of the I System
30
Range of Operation
31
Panda Transport Box
31
Bolted Fischer Panda Transport Box
31
Fischer Panda Transport Box with Metal Tab Closure
31
Opening the MPL Sound Insulation Capsule
32
Opening the GFK Sound Insulation Capsule
32
Transport and Loading/Unloading
33
Transporting the Generator
33
Loading/Unloading of the Generator
33
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
34
Instructions for the Starter Battery for Extended Downtimes
34
Measures for Short Downtimes
35
Measures for Medium Term Downtimes / Hibernation
35
Courses for Preservation
35
Measures for Removing Surface Protection after Medium Term Downtimes (3 to 6 Months)
36
Measures for Extended Downtimes / Decommissioning
36
Courses for Preservation
36
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning
37
Months)
37
Panda 8000I PMS Generator
39
Type Plate at the Generator
39
Right Side View
40
Left Side View
41
Front View
42
Back View
43
View from above
44
Details of Function Units
45
Remote Control Panel - See Panda Icontrol Manual
45
Components of the Cooling System (Raw- and Freshwater)
45
Components of the Fuel, Air Intake and Exhaust System
46
Components of the Electrical System
47
Components of the Lubrication System
48
Sensors and Switches for Operating Surveillance
49
Operation Instructions - See Panda Icontrol Panel Manual
50
Daily Routine Checks before Starting - See Panda Icontrol Manual
50
Starting Generator - See Panda Icontrol Manual
50
Stopping the Generator - See Panda Icontrol Manual
50
Installation Instructions
51
Personal Requirements
51
Hazard Notes for the Installation
51
Place of Installation
53
Preliminary Remark
53
Preparing the Base - Placement
53
Advice for Optimal Sound Insulation
54
Generator Connections
54
Installation of the Cooling System - Raw Water
55
General Information
55
Fischer Panda Installation Kit - Raw Water
55
Installation of the through Hull Fitting in Yachts - Schema
56
Quality of the Raw Water Sucking in Line
57
Generator Installation above Waterline
57
Raw Water Installation Schema
59
Generator Installation below Waterline
60
Generator Housing Cooled by Raw Water
60
Indirect Cooling of the Genset Housing (by the Heat Exchanger)
62
Installation of the Cooling System - Fresh Water
62
Position of the External Cooling Water Expansion Tank
62
Scheme for Freshwater Circuit at Two Circuit Cooling System
64
Installation
64
Installation of the Water Cooled Exhaust System
65
Installation of the Standard Exhaust System
65
Installation of the Waterlock
67
Possible Cause for Water in the Exhaust Hose
67
Possible Cause: Exhaust Hose
67
Possible Cause: Cooling Water Hose
67
Installation Area of the Waterlock
68
The Volume of the Waterlock
68
Ideal Position of the Waterlock
70
Example of the Installation of the Waterlock Off-Center and Possible Effects
73
Exhaust / Water Separator
76
Installation Exhaust Water Separator
78
Fuel System Installation
78
Fischer Panda Installation Kit - Fuel System
78
The Following Items Need to be Installed
80
Connection of the Fuel Lines at the Tank
83
Position of the Pre-Filter with Water Separator
84
Generator DC System Installation
84
Connection of the Starter Battery Block
84
How to Connect Two 12V Batteries to a 24V Battery Bank
88
Connection of the Remote Control Panel - See Panda Icontrol Panel Manual
89
Generator AC System Installation
89
Installation Pmgi Inverter - See Separate Pmgi 15000 Inverter Manual
90
Generator Operation Instruction
91
Personal Requirements
91
Hazard Notes for the Operation
91
General Operating Instruction
91
Operation at Low Temperatures
91
Pre-Heating the Diesel Motor
92
Tips Regarding Starter Battery
92
Light Load Operation and Engine Idle
92
The Soot of the Generator Is Due to the Fact that
92
To Prevent the Soot of the Generator Following Steps Should be Observed
92
Generator Load for a Longer Period and Overload
92
Protection Conductor
93
Operating Control System on the Fischer Panda Generator
93
Instructions for Capacitors - Not Present at All Models
93
Checks before Start - See Remote Control Panel Data Sheet
93
Starting the Generator - See Remote Control Panel Data Sheet
94
Stopping the Generator - See Remote Control Panel Data Sheet
94
Maintenance Instructions
95
Personal Requirements
95
Hazard Notes for the Maintenance
95
Environmental Protection
97
Maintenance Requirements
97
Maintenance Interval
97
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
97
Checking Oil-Level
98
Refilling Oil
99
After the Oil Level Check and Refilling the Oil
99
Replacement of Engine Oil and Engine Oil Filter
100
After the Oil Change
102
Verifying the Starter Battery and (if Necessary) the Battery Bank
103
Battery
103
Check Battery and Cable Connections
103
Check Electrolyte Level
103
Check Electrolyte Density
103
Ventilating the Fuel System
104
Replacement of the Fuel Filter
106
Optional Fuel Filter with Sight Glass
106
Checking the Water Separator in the Fuel Supply
107
Replacing the Electric Starter
108
Replacing the DC Alternator
111
Replacing the Oil Pressure Switch
115
Replacing the Oil Pressure Sensor (Optional Component)
116
Replacing a Thermoswitch
117
Replacing the V-Belt at Kubota 02/05 Series
119
Replacing the Injection Nozzles
121
Replacing the Glow Plugs
123
Replacing the Valve Cover Gasket at Kubota 02 Series
126
Replacing the Water Pump at Kubota 02 Series
127
Adjusting the Valve Clearance at Kubota 02 Series
128
Replace the Air Filter Mat
129
Alternative Replacement of the Air Filter Mat with Pull out Holder
130
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
132
First Filling and Ventilation of the Internal Cooling Water Circuit
132
Anti-Freeze in the Cooling Water Circuit
134
Temperature Check for Controlling the Cooling Water Circuit
134
Fresh Water Circuit at a Two Circuit Cooling System - Schema
134
Replacing the V-Belt at Kubota 02/05 Series
136
The Raw Water Circuit
137
Clean Raw Water Filter
137
Causes with Frequent Impeller Waste
138
Replacement of the Impeller
138
Generator Failure
141
Personal Requirements
141
Safety Instructions for this Chapter
141
Tools and Measuring Instruments
142
Overloading the Generator
143
Low Generator-Output Voltage
144
Starting Problems
144
Fuel Solenoid Valve
144
Dirty Fuel Filter
145
Troubleshooting Table
145
Tables
147
Troubleshooting
147
Technical Data
149
Diameter of Conduits
153
Cable Cross Section
154
Engine Oil
154
Engine Oil Classification
154
Operating Range
154
Quality of Oil
155
Coolant Specifications
156
Coolant Mixture Ratio
156
Fuel
156
Panda Icontrol2
157
Current Revision Status
158
Hardware
158
Safety Instructions for the Panda Icontrol2
159
Personnel
159
Safety Instructions
159
General Operation
161
The Panda Icontrol2 Panel
161
Starting Preparation / Checks (Daily)
162
Marine Version
162
Vehicle Version
162
Operation
163
Switching the Controller on and off
163
The Default Display Screen
163
Operating Modes
164
Stand-By Mode
164
Start-Up Mode
165
Override Mode
166
Operation Mode
166
Stop Mode
168
Autostart Mode
168
Other Operating Functions
169
Set-Up Menu
169
Setting the Brightness of the Backlight ("Backlight" and "Dimtime")
170
The Configuration Menu ("Config")
171
The Network ID
171
Saving Settings and Exiting the Set-Up Menu ("Save & Exit")
171
Activating/Deactivating the Autostart Function ("Autostart")
171
Resetting the Service Interval ("Service")
173
Priming the Fuel System ("Prime Fuel")
174
Selecting and Saving a Unit for the Temperature Value Output
174
Installation
175
Personnel
175
Hazard Warnings for Installation
175
Disposal of the Components
176
Panda Icontrol2 Panel with Installation Housing
176
Terminal Assignments on the Panda Icontrol2 Panel
177
Dimensions
178
Wiring of the Panda Icontrol2 Controller
179
Terminal Assignments on the Panda Icontrol2 Controller
180
Terminal Assignment of 18-Pin Connector
180
Fischer Panda Standard Bus
180
Fischer Panda CAN Bus
180
Start-Up
181
Maintenance
183
Maintenance of the Icontrol2 Controller
183
Cleaning the Icontrol2 Controller
183
Maintenance of the Icontrol2 Remote Control Panel
183
Warnings and Error Messages
185
Warnings
185
Examples of Warnings on the Display
185
Warning Messages
186
Faults
186
Error Messages
187
Warning and Fault Thresholds
187
Bus Errors
188
Annex
189
Technical Data
189
Technical Data for Icontrol2 Control Unit
189
Technical Data for Icontrol2 Remote Control Panel
189
Inverter Panda Pmgi 8000 / Pmgi 10000
191
Safety Instruction
192
Type Plate
192
Front Side/Connection Side
193
Socket Pins of the Pmgi 8000
194
Back Side
195
Settings for the Use of Igenerators with Power Inverter
196
Settings in the Victron VE Configure II Software - General
196
Uninterrupted AC Power (UPS Function)
196
Dynamic Current Limiter
196
Settings in the Victron VE Configure II Software - Inverter
197
Assist Current Boost Factor
197
Operation Manual
198
Primary Remarks / Winter Operation
198
Load at the Pmgi
198
Automatic Start
198
Status Led´s
198
Cooling of the Pmgi
198
Installation of the Pmgi
199
Electrical Connection
199
Connection to a System with RCD
199
Connection to a System with Isolation Control
199
Technical Data
200
General Data
200
Generator Specification
200
Pmgi out
200
Overload - Switch Point
203
Short Circuit
203
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Fischer Panda 10000i PMS Specifications
General
Brand
Fischer Panda
Model
10000i PMS
Category
Portable Generator
Language
English
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