Fischer Panda Panda 25i PMS - Page 82

Fischer Panda Panda 25i PMS

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Installation Instructions

Seite/Page 82 - Kaptitel/Chapter 5: Installation Instructions 20.7.15

Fig. 5.9.1-2: Fuel system - schema

5

2

3

4

1

6

1. Fuel tank

2. external fuel pump

3. external fuel prefilter with water separator

4. Non return valve

5. Fuel fine filter

6. Generator

Table of Contents

Default Chapter3
- Table of Contents3
1 General Instructions and Regulations12
- Safety First12
- Tools16
- Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC18
- Customer Registration and Guarantee18
  - Technical Support18
  - Caution, Important Information for Start-Up18
- Safety Instructions - Safety First19
- Warning and Instruction Signs22
2 In Case of Emergency First Aid / IM Notfall - Erste Hilfe27
- When an Adult Stops Breathing28
3 Basics29
- Intended Use of the Machine29
- Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users29
- Components of the I-System30
- Panda Transport Box31
  - Bolted Fischer Panda Transport Box31
  - Fischer Panda Transport Box with Metal Tab Closure32
- Opening the MPL Sound Insulation Capsule32
  - Opening the GFK Sound Insulation Capsule33
- Transport and Loading/Unloading34
  - Transporting the Generator34
  - Loading/Unloading of the Generator34
- Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning34
4 Panda 25I PMS Generator39
- Type Plate at the Generator39
- Description of the Generator40
- Details of Function Units45
- The Panda Icontrol2 Panel45
- Connection Points at the Generator51
- Operation Instructions - See Panda Icontrol Panel Manual51
5 Installation Instructions53
- Personal Requirements53
  - Hazard Notes for the Installation53
- Place of Installation55
- Generator Connections56
- Installation of the Cooling System - Raw Water56
- Installation of the Cooling System - Fresh Water62
  - Position of the External Cooling Water Expansion Tank62
  - Scheme for Freshwater Circuit at Two Circuit Cooling System63
- Installation of the Water Cooled Exhaust System64
  - Fischer Panda Installation Kit - Exhaust System64
  - Installation of the Standard Exhaust System65
- Installation of the Waterlock66
- Exhaust / Water Separator76
  - Installation Exhaust Water Separator78
- Fuel System Installation78
- Generator DC System Installation85
- Generator AC System Installation89
  - Installation Pmgi Inverter - See Separate Pmgi 15000 Inverter Manual90
6 Generator Operation Instruction91
- Personal Requirements91
- Hazard Notes for the Operation91
- General Operating Instruction91
- Instructions for Capacitors - Not Present at All Models93
- Checks before Start - See Remote Control Panel Data Sheet93
- Starting the Generator - See Remote Control Panel Data Sheet94
- Stopping the Generator - See Remote Control Panel Data Sheet94
7 Maintenance Instructions95
- Personal Requirements95
- Hazard Notes for the Maintenance95
- Environmental Protection97
- Maintenance Requirements97
- Maintenance Interval97
  - Check of Hoses and Rubber Parts in the Sound Insulated Capsule97
- Checking Oil-Level97
  - Refilling Oil99
  - After the Oil Level Check and Refilling the Oil99
- Replacement of Engine Oil and Engine Oil Filter100
  - After the Oil Change102
- Verifying the Starter Battery and (if Necessary) the Battery Bank103
  - Battery103
- Ventilating the Fuel System104
  - Replacement of the Fuel Filter106
    - Optional Fuel Filter with Sight Glass106
- Checking the Water Separator in the Fuel Supply107
- Replacing the Electric Starter108
- Replacing the DC Alternator111
- Replacing the Oil Pressure Switch115
  - Replacing the Oil Pressure Sensor (Optional Component)116
- Replacing a Thermoswitch117
- Replacing the V-Belt at Kubota 02/05 Series119
- Replacing the Injection Nozzles121
- Replacing the Glow Plugs124
- Replacing the Valve Cover Gasket at Kubota 02 Series126
- Replacing the Water Pump at Kubota 02 Series127
- Adjusting the Valve Clearance at Kubota 02 Series128
  - Replace the Air Filter Mat130
  - Alternative Replacement of the Air Filter Mat with Pull out Holder130
  - Alternative Replacement of the Air Filter at Housing with Snap Fasteners132
  - First Filling and Ventilation of the Internal Cooling Water Circuit133
    - Anti-Freeze in the Cooling Water Circuit134
  - Temperature Check for Controlling the Cooling Water Circuit134
  - Fresh Water Circuit at a Two Circuit Cooling System - Schema135
  - Replacing the V-Belt at Kubota 02/05 Series136
- The Raw Water Circuit137
  - Clean Raw Water Filter137
- Causes with Frequent Impeller Waste138
  - Replacement of the Impeller139
8 Generator Failure141
- Personal Requirements141
- Safety Instructions for this Chapter141
- Tools and Measuring Instruments143
- Overloading the Generator143
  - Low Generator-Output Voltage144
- Starting Problems144
  - Fuel Solenoid Valve144
  - Dirty Fuel Filter145
- Troubleshooting Table145
9 Tables147
- Troubleshooting147
- Technical Data149
- Diameter of Conduits154
- Cable Cross Section155
- Engine Oil155
  - Engine Oil Classification155
    - Operating Range155
    - Quality of Oil155
- Coolant Specifications156
  - Coolant Mixture Ratio157
- Fuel157
10 Inverter Panda Pmgi 25159
- Safety Instruction160
- Type Plate160
- Front Side/Connection Side Pmgi 230 V161
- Alternative Front Side/Connection Side Pmgi 380 V161
- Alternative Front Side/Connection Side Pmgi 120 V/240 V162
  - Socket Pins of the Pmgi162
- Back Side - Top Side163
- Settings for the Use of Igenerators with Power Inverter164
  - Settings in the Victron VE Configure II Software - General164
    - Uninterrupted AC Power (UPS Function)164
    - Dynamic Current Limiter164
  - Settings in the Victron VE Configure II Software - Inverter165
    - Assist Current Boost Factor165
- Operation Manual166
- Status Leds166
- Cooling of the Pmgi166
- Installation of the Pmgi167
  - Cooling Water Connection Schema - Vehicle Generator167
  - Electrical Connection172
    - Connection to a System with RCD172
    - Connection to a System with Isolation Control172
- Technical Data172
- Pmgi Protections179
  - Short Circuit179
Panda Icontrol2181
Current Revision Status182
Hardware182
11 Safety Instructions for the Panda Icontrol2183
- Personnel183
- Safety Instructions183
12 General Operation185
- The Panda Icontrol2 Panel185
- Starting Preparation / Checks (Daily)186
  - Marine Version186
  - Vehicle Version186
- Operation187
- Other Operating Functions195
13 Installation201
- Personnel201
  - Hazard Warnings for Installation201
- Disposal of the Components202
  - Panda Icontrol2 Panel with Installation Housing203
  - Terminal Assignments on the Panda Icontrol2 Panel203
- Dimensions204
- Wiring of the Panda Icontrol2 Controller205
  - Terminal Assignments on the Panda Icontrol2 Controller206
- Start-Up207
14 Maintenance209
- Maintenance of the Icontrol2 Controller209
  - Cleaning the Icontrol2 Controller209
- Maintenance of the Icontrol2 Remote Control Panel209
15 Warnings and Error Messages211
- Warnings211
  - Examples of Warnings on the Display211
  - Warning Messages212
- Faults212
16 Annex215
- Technical Data215
  - Technical Data for Icontrol2 Control Unit215
  - Technical Data for Icontrol2 Remote Control Panel215

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