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Fischer Panda 8000i User Manual

Fischer Panda 8000i
218 pages
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Panda_8000i-10000i_System_PVMV-N_eng.R07.1 16.1.15
Manual Vehicle Generator
Panda 8000i PVMV-N 230 V - 50 Hz - 8 kVA - 120 V - 60 Hz - 8 kVA
Panda 10000i PVMV-N 230 V - 50 Hz - 10 kVA
Super silent technology

Table of Contents

Questions and Answers:

Fischer Panda 8000i Specifications

General IconGeneral
Voltage230 V
Frequency50 Hz
EngineFischer Panda FPE 320
Output Power8000W
Input Voltage12 V
Efficiency90%
ProtectionOverload, short circuit

Summary

General Instructions and Regulations

Safety First

General safety instructions, hazardous materials, fire, prohibitions, and mandatory actions.

Tools for Maintenance and Installation

Lists and illustrates tools required for maintenance and installation procedures.

Manufacturer Declaration and Compliance

Declaration in accordance with Machinery Directive 2006/42/EC and customer registration benefits.

Technical Support and Start-up Information

Information on technical support contacts and crucial steps for initial generator start-up.

Warning and Instruction Signs

Explains the meaning of various warning and instruction signs used throughout the manual.

Special Generator Safety Instructions

Covers electrical installations, generator covers, operating conditions, and voltages.

Cable Safety and Battery Handling

Safety instructions for cable types, cross-sections, installation, and battery handling.

Emergency First Aid and Response

First Aid for Electrical Shock

Provides 5 safety steps to follow in case of electrical shock accidents.

Resuscitating an Adult Victim

Detailed steps for rescue breathing and checking pulse for an unresponsive adult.

Understanding Your Fischer Panda Generator

Intended Use and Manual Purpose

Defines the generator's intended use and the manual's purpose for installation and maintenance.

Generator Components and System Overview

Introduces the main components of the generator's i system, including the generator and control panel.

Transport Box and Sound Insulation Capsule

Details how to open different types of transport boxes and sound insulation capsules.

Generator Transport and Downtime Procedures

Covers generator transport, loading/unloading, and measures for extended downtimes.

The Panda Generator System

Generator Type Plate and Description

Explains the type plate and provides a description of the generator's physical layout.

Generator Component Views

Detailed views of the generator's right, left, front, back, and top sides with labeled components.

iControl2 Panel and System Components

Describes the Panda iControl2 panel, its buttons, and the function of its various system components.

Generator System Schematics

Explains the components and schematics of the cooling, fuel, air intake, exhaust, electrical, and lubrication systems.

Sensors and Switches for Operating Surveillance

Details the function and location of various sensors and switches used for monitoring the generator.

Installation Instructions for Your Generator

Personal Requirements and Installation Hazards

Outlines personnel requirements and general hazard warnings for installation work.

Environmental Protection and Generator Placement

Covers environmental considerations and guidelines for optimal generator placement and sound insulation.

Fuel System Installation and Connections

Details the installation and connection procedures for the generator's fuel system.

Generator DC System Installation

Provides instructions for installing the generator's DC system, including battery connections.

Electrical Components and Cooling System Installation

Covers the installation of electrical components, external radiators, and the cooling system.

Radiator Installation and Sizing

Covers radiator baseplate requirements and methods for determining the correct radiator size based on thermal load.

Generator Operation Instruction

Personnel Requirements and Operational Hazards

Specifies who is allowed to operate the generator and outlines key operational hazards.

General Operating Instructions and Low Temperature Operation

Provides general operating guidance, including procedures for low-temperature start-up and pre-heating.

Load Management and Overload Prevention

Guides on proper generator loading, avoiding light load operation, and managing overload conditions.

Generator Checks and Start/Stop Procedures

Details pre-start checks, starting, and stopping procedures as referenced by the remote control panel.

Maintenance Instructions

Personnel Requirements and Maintenance Hazards

Defines personnel roles and outlines hazards associated with maintenance work.

Environmental Protection and Maintenance Schedule

Covers environmental protection during maintenance and general maintenance requirements and intervals.

Engine Oil and Filter Maintenance

Provides step-by-step instructions for checking and refilling the engine oil level.

Starter Battery Verification and Electrolyte Checks

Instructions for checking the starter battery condition, electrolyte level, and density.

Fuel System Ventilation and Filter Replacement

Covers procedures for ventilating the fuel system and replacing the fuel filter.

Air Filter Replacement and Coolant Circuit Ventilation

Instructions for replacing the air filter and ventilating the coolant circuit to remove air.

V-Belt and Electric Starter Replacement

Guides on replacing the V-belt for the cooling water pump and the electric starter motor.

Engine Component Maintenance (Injection, Glow Plugs, Oil Pressure)

Details the replacement procedures for injection nozzles, glow plugs, and the oil pressure switch.

Engine Component Maintenance (Stop Solenoid, Valve Cover, Water Pump)

Covers replacing the stop solenoid, valve cover gasket, and water pump for specific engine series.

Valve Clearance Adjustment and Relay/Fuse Replacement

Instructions for adjusting valve clearance and replacing operating current relays and fuses.

Generator Failure Troubleshooting

Personnel Requirements and Troubleshooting Hazards

Specifies personnel roles and outlines hazards associated with generator failure troubleshooting.

Environmental Protection and Tools for Troubleshooting

Covers environmental considerations and lists necessary tools and measuring instruments for troubleshooting.

Overloading and Voltage Issues Diagnosis

Addresses generator overloading, voltage fluctuations, and automatic shut-down mechanisms.

Starting Problems Diagnosis

Guides on diagnosing issues related to the fuel solenoid valve, stop solenoid, starter motor, and fuel filter.

Technical Data Tables

Generator Model Technical Data

Comprehensive technical data tables for different generator models, including power, speed, and consumption.

Conduit Diameter Specifications for Vehicle Generators

Lists the required diameter of conduits for cooling water, exhaust, and fuel lines for vehicle generators.

Cable Cross-Section Recommendations

Provides recommendations for cable cross-sections based on continuous current ratings for vehicle generators.

Coolant and Engine Oil Specifications

Details coolant mixture ratios, antifreeze recommendations, and engine oil classification standards (SAE, API).

Fuel Quality Recommendations

Provides guidance on fuel quality and specific engine oil types recommended for different operating temperatures.

Panda iControl2 Safety Instructions

Personnel and General Safety Instructions

Outlines personnel responsibilities and general safety instructions for the Panda iControl2 system.

General Operation of the Panda iControl2

Panda iControl2 Panel Overview and Daily Checks

Describes the Panda iControl2 panel, its buttons, and the default display screen.

Generator Operating Modes

Explains the different operating modes of the Panda iControl2 controller, including Stand-by, Start-up, Override, Operation, Stop, and Autostart.

iControl2 Setup Menu and Functions

Details how to access and use the set-up menu for parameters like backlight, dimtime, autostart, and service intervals.

System Installation Procedures

Personnel Requirements and Installation Hazards

Outlines personnel responsibilities and general hazard warnings specific to the installation process.

Component Disposal and iControl2 Panel Connections

Covers the disposal of electronic components and terminal assignments for the iControl2 panel and its wiring.

Panda iControl2 Controller Wiring and Terminals

Details the wiring of the Panda iControl2 controller, including terminal assignments for various connectors and buses.

System Start-up Procedures

Explains the process of starting up the system after installation and the importance of the start-up log.

iControl2 Controller Maintenance

Maintenance and Cleaning of iControl2 Components

Describes the maintenance-free nature of the iControl2 controller and panel, with cleaning instructions.

Generator Warnings and Error Messages

Generator Warnings and Display Examples

Explains how warnings are issued and displayed on the iControl2 panel for monitored variables.

Fault Messages and Warning/Fault Thresholds

Lists error messages, their meanings, and the warning/fault thresholds for various generator types.

Bus Communication Errors

Addresses errors related to lost communication on the Fischer Panda bus and how to resolve them.

Technical Data Annex

iControl2 Control Unit and Remote Panel Technical Data

Provides technical data for the iControl2 control unit and remote control panel, including voltage and consumption.

Inverter Panda PMGi 8000 / PMGi 10000 Operation

PMGi Safety Instructions and Type Plate

Outlines safety instructions for the PMGi and the location and details of its type plate.

PMGi Front Side Connections and Socket Pin Assignments

Describes the front-side connection sockets for the PMGi, including load and generator connections.

PMGi Back Side and Cooling

Describes the back side of the PMGi, including air holes, fan, and cooling considerations.

iGenerator Settings for Power Inverter Use

Guides on setting up the Victron VE Configure II software for iGenerators with the PMGi inverter.

PMGi Operation and Status Indicators

Covers primary remarks, load management, automatic start, and status LED indicators for the PMGi.

PMGi Installation and Electrical Connections

Details the vertical mounting of the PMGi and electrical connection procedures, including RCD and isolation control systems.

PMGi Technical Data and Overload/Short Circuit Protection

Provides technical data for PMGi units, including output specifications, overload, and short circuit protection details.

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