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flamco Flexfiller 225D - User Manual

flamco Flexfiller 225D
44 pages
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© 2014 Flamco group. All rights reserved.
We reserve the right to change designs and technical specifications of our products.
Rev 8.1 Aug-15 Page 1 / 44
Flexfiller Digital Pressurisation Equipment
Flexfiller Models (125D, 225D, 150D, 250D, 280D)
Midi Models (125D, 225D, 150D, 250D)
Mini Models (130D, 230D)
Operation & Maintenance
Manual
Rev 8.3

Questions and Answers

  • D
    Diana BonillaSep 7, 2025
    What to do if pump is air-locked and P1 and/or P2 FLOOD LIMIT is displayed on flamco Flexfiller 225D?
    • B
      Brandi HartmanSep 8, 2025
      If the relevant pump on your Flamco Portable Generator is air-locked and not pumping water, and P1 and/or P2 FLOOD LIMIT is displayed, try bleeding the pump.
  • N
    nprestonSep 9, 2025
    How to increase system pressure on flamco Flexfiller 225D?
    • T
      tdaySep 10, 2025
      If the system pressure of your Flamco Portable Generator has fallen, increase the system pressure using a filling loop, or enable the SYSTEM FILL option.
  • J
    Jessica GarrettSep 12, 2025
    What to do if PUMP TYPE option is set incorrectly on Flamco Portable Generator?
    • J
      Jade WilliamsSep 12, 2025
      If the PUMP TYPE option is set incorrectly on your Flamco Portable Generator, review the PUMP TYPE setting.
  • M
    Michele KaiserSep 13, 2025
    What to do if P2 FAIL is displayed on single pump model of Flamco Portable Generator?
    • B
      brookspaulSep 13, 2025
      If P2 FAIL is displayed on your Flamco Portable Generator, but it's a single pump model, the PUMPS NUMBER option is likely incorrectly set to 2. Set PUMPS NUMBER to 1.
  • D
    Darin CoxSep 15, 2025
    What to do if pump has failed on Flamco Portable Generator?
    • M
      Michelle LopezSep 15, 2025
      If the relevant pump has failed on your Flamco Portable Generator, replace it.
  • J
    John WongSep 18, 2025
    What to do if LOW PRESSURE fault is displayed and pumps do not run on Flamco Portable Generator?
    • M
      Monica Moore DDSSep 18, 2025
      If the LOW PRESSURE fault is displayed and the pumps do not run on your Flamco Portable Generator, and the SPC CONTROLLER option is enabled, disable the SPC CONTROLLER option. Also, review the system specifications if the LOW PRESSURE set point is too high.

Summary

Equipment Overview

Installation

Electrical Power Supply

Describes the correct and safe methods for connecting the unit to the mains power supply.

Micro Controller

Commissioning

Pre-Commissioning Checklist

Lists essential checks to be completed before starting the unit's commissioning process.

Controller Overview

Controller Programming

Program List

Hydraulic Commissioning

Bleeding Pumps

Step-by-step guide on how to bleed air from the pumps for correct functionality.

Initial Start-up

Procedures for starting the unit for the first time after installation and commissioning.

Testing

How to test the unit's operation by simulating minor leaks and observing pump response.

Operation

Fault Codes

Lists and explains all fault codes displayed by the digital controller, with reset methods.

Shutdown procedure

Start-up Procedure

Maintenance

Test Unit Operation

Method for testing the unit's functionality by simulating pressure drops.

Wiring diagram

Wiring location list

Spare Parts

Flexfiller Models (125 D, 250 D, 150 D, 250 D, 180, 280 D)

Midi Models (125 D, 250 D, 150 D, 250 D)

Mini Models (130 D, 230 D)

Troubleshooting

LOW PRESSURE fault is displayed and the pumps do not run

Provides solutions for the LOW PRESSURE fault, such as checking isolation valves or system pressure.

HIGH PRESSURE fault is displayed

Offers solutions for the HIGH PRESSURE fault, including reducing system pressure or checking vessel pre-charge.

P1 and;or P2 FLOOD LIMIT is displayed

Addresses FLOOD LIMIT faults by checking pump run times or unit sizing.

P1 and;or P2 FAIL is displayed

Solutions for pump failure faults, including checking pump type or replacing the pump.

LOW H20 fault is displayed

Solutions for LOW H20 faults, such as checking mains water supply or float switch.

HIGH H20 fault is displayed

Solutions for HIGH H20 faults, typically involving the high-level float switch or controller.

flamco Flexfiller 225D Specifications

General IconGeneral
Brandflamco
ModelFlexfiller 225D
CategoryPortable Generator
LanguageEnglish

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