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flamco Flexfiller 225D - User Manual

flamco Flexfiller 225D
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© 2014 Flamco group. All rights reserved.
We reserve the right to change designs and technical specifications of our products.
Rev 8.1 Aug-15 Page 1 / 44
Flexfiller Digital Pressurisation Equipment
Flexfiller Models (125D, 225D, 150D, 250D, 280D)
Midi Models (125D, 225D, 150D, 250D)
Mini Models (130D, 230D)
Operation & Maintenance
Manual
Rev 8.3

Questions and Answers

  • J
    Jessica AdamsAug 20, 2025
    What to do if LOW H20 fault is displayed on flamco Flexfiller 225D?
    • J
      John SandersAug 20, 2025
      If the LOW H20 fault is displayed on your Flamco Portable Generator, here are a few things you can check: * Make sure the mains water supply to the unit is turned on. * The fault will clear once the break tank has been re-filled if the mains pressure is poor. * Remove any non-standard electrical connections from terminals 19 & 20. * Consider replacing the low water float switch, or the digital controller if they have failed.
  • K
    Kenneth HughesAug 22, 2025
    Why pressure reading does not match actual system pressure on flamco Flexfiller 225D Portable Generator?
    • S
      Shelly ThomasAug 22, 2025
      If the pressure reading on your Flamco Portable Generator doesn't match the actual system pressure, there might be a few reasons: * Ensure the internal isolation valve within the unit is open. * Review the SENSOR TYPE setting. * Remove any non-return valve installed between the unit and the system. * The pressure sensor might have failed and needs replacement.
  • M
    Monique HarrisAug 25, 2025
    What causes HIGH PRESSURE fault on flamco Flexfiller 225D Portable Generator?
    • C
      carrdanielleAug 25, 2025
      If your Flamco Portable Generator displays a HIGH PRESSURE fault, it could be due to a few reasons: * Check the expansion vessel pre-charge and re-charge if necessary. * Review the expansion vessel selection, as it might be undersized. * Review the system specifications, as the HIGH PRESSURE set point might be too low.
  • D
    Danielle WilliamsAug 26, 2025
    How to fix pump that runs but does not make up pressure in flamco Flexfiller 225D?
    • R
      Robert AlexanderAug 26, 2025
      If your Flamco Portable Generator's pump runs but doesn't build up pressure, it might be air-locked. Try bleeding the pump to resolve this.
  • K
    Kristina CruzAug 27, 2025
    What to do if system pressure has risen above the HIGH PRESSURE set point in flamco Flexfiller 225D?
    • D
      Diane MartinezAug 27, 2025
      If the system pressure of your Flamco Portable Generator has risen above the HIGH PRESSURE set point, decrease the system pressure using a suitable drain point.
  • M
    Mrs. Jessica GallagherAug 29, 2025
    What causes HIGH H20 fault on Flamco Portable Generator?
    • N
      Nathan CortezAug 29, 2025
      If your Flamco Portable Generator displays a HIGH H20 fault, it could be due to: * A non-standard electrical connection into terminals 21 & 22. Remove any such connections. * A failure of the digital controller, which would require replacement.
  • J
    James FoxAug 31, 2025
    What to do if ERROR 1 fault is displayed on flamco Flexfiller 225D Portable Generator?
    • E
      Emily KingAug 31, 2025
      If you see 'ERROR 1 fault' displayed on your Flamco Portable Generator, check the SENSOR TYPE option and review its setting. Also, the pressure sensor might have failed and require replacement.
  • D
    Dustin SanchezSep 2, 2025
    Why is the pump persistently becoming air-locked in flamco Flexfiller 225D Portable Generator?
    • E
      Edward CarterSep 2, 2025
      If your Flamco Portable Generator's pump is persistently becoming air-locked, check the float valve flow restrictor selection, especially if you have mini and midi units.
  • B
    Brandon NewtonSep 4, 2025
    Why is the break tank overfilling in Flamco Portable Generator?
    • M
      Michael ClarkSep 4, 2025
      If the break tank in your Flamco Portable Generator is overfilling and discharging water, consider the following: * Check the float valve flow restrictor selection (mini and midi units only). * Set the float valve to its lowest possible position. * The float valve might have failed and needs replacement. * A pump non-return valve might have failed and needs replacement.
  • H
    harveyjamieSep 6, 2025
    Why is the pump repeatedly running in short bursts in flamco Flexfiller 225D Portable Generator?
    • L
      Laura AndersonSep 6, 2025
      If your Flamco Portable Generator's pump is repeatedly running in short bursts, it could be due to: * The internal isolation valve within the unit being partially closed. Fully open it. * Too much restriction in the connecting pipe work. Increase bore, reduce bends, or reduce length. * A pump non-return valve has failed, replace it. * The expansion vessel has failed or lost its pre-charge, check and re-charge if necessary. * The unit's connection point is too far from the expansion vessel. Move them closer.

Summary

Equipment Overview

Installation

Electrical Power Supply

Describes the correct and safe methods for connecting the unit to the mains power supply.

Micro Controller

Commissioning

Pre-Commissioning Checklist

Lists essential checks to be completed before starting the unit's commissioning process.

Controller Overview

Controller Programming

Program List

Hydraulic Commissioning

Bleeding Pumps

Step-by-step guide on how to bleed air from the pumps for correct functionality.

Initial Start-up

Procedures for starting the unit for the first time after installation and commissioning.

Testing

How to test the unit's operation by simulating minor leaks and observing pump response.

Operation

Fault Codes

Lists and explains all fault codes displayed by the digital controller, with reset methods.

Shutdown procedure

Start-up Procedure

Maintenance

Test Unit Operation

Method for testing the unit's functionality by simulating pressure drops.

Wiring diagram

Wiring location list

Spare Parts

Flexfiller Models (125 D, 250 D, 150 D, 250 D, 180, 280 D)

Midi Models (125 D, 250 D, 150 D, 250 D)

Mini Models (130 D, 230 D)

Troubleshooting

LOW PRESSURE fault is displayed and the pumps do not run

Provides solutions for the LOW PRESSURE fault, such as checking isolation valves or system pressure.

HIGH PRESSURE fault is displayed

Offers solutions for the HIGH PRESSURE fault, including reducing system pressure or checking vessel pre-charge.

P1 and;or P2 FLOOD LIMIT is displayed

Addresses FLOOD LIMIT faults by checking pump run times or unit sizing.

P1 and;or P2 FAIL is displayed

Solutions for pump failure faults, including checking pump type or replacing the pump.

LOW H20 fault is displayed

Solutions for LOW H20 faults, such as checking mains water supply or float switch.

HIGH H20 fault is displayed

Solutions for HIGH H20 faults, typically involving the high-level float switch or controller.

flamco Flexfiller 225D Specifications

General IconGeneral
Brandflamco
ModelFlexfiller 225D
CategoryPortable Generator
LanguageEnglish

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