EasyManua.ls Logo

flamco Flexfiller 250D - User Manual

flamco Flexfiller 250D
44 pages
Save Page as PDF
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
www.flamcogroup.com
© 2014 Flamco group. All rights reserved.
We reserve the right to change designs and technical specifications of our products.
Rev 8.1 Aug-15 Page 1 / 44
Flexfiller Digital Pressurisation Equipment
Flexfiller Models (125D, 225D, 150D, 250D, 280D)
Midi Models (125D, 225D, 150D, 250D)
Mini Models (130D, 230D)
Operation & Maintenance
Manual
Rev 8.3

Table of Contents

Questions and Answers

  • E
    Eduardo JacksonAug 20, 2025
    What to do if LOW H20 fault is displayed on flamco Flexfiller 250D?
    • G
      Gregory AllenAug 20, 2025
      If the LOW H20 fault is displayed on your Flamco Portable Generator, here are a few things you can check: * Make sure the mains water supply to the unit is turned on. * The fault will clear once the break tank has been re-filled if the mains pressure is poor. * Remove any non-standard electrical connections from terminals 19 & 20. * Consider replacing the low water float switch, or the digital controller if they have failed.
  • A
    Abigail LongAug 22, 2025
    Why pressure reading does not match actual system pressure on flamco Flexfiller 250D?
    • T
      thomaskellerAug 22, 2025
      If the pressure reading on your Flamco Portable Generator doesn't match the actual system pressure, there might be a few reasons: * Ensure the internal isolation valve within the unit is open. * Review the SENSOR TYPE setting. * Remove any non-return valve installed between the unit and the system. * The pressure sensor might have failed and needs replacement.
  • M
    Michael EvansAug 25, 2025
    What causes HIGH PRESSURE fault on Flamco Portable Generator?
    • L
      Luis NicholsAug 25, 2025
      If your Flamco Portable Generator displays a HIGH PRESSURE fault, it could be due to a few reasons: * Check the expansion vessel pre-charge and re-charge if necessary. * Review the expansion vessel selection, as it might be undersized. * Review the system specifications, as the HIGH PRESSURE set point might be too low.
  • H
    Henry ElliottAug 26, 2025
    How to fix pump that runs but does not make up pressure in flamco Flexfiller 250D Portable Generator?
    • D
      Daniel JacksonAug 26, 2025
      If your Flamco Portable Generator's pump runs but doesn't build up pressure, it might be air-locked. Try bleeding the pump to resolve this.
  • D
    Dr. Nicholas Torres MDAug 27, 2025
    What to do if system pressure has risen above the HIGH PRESSURE set point in Flamco Portable Generator?
    • K
      Karen Fuller DDSAug 27, 2025
      If the system pressure of your Flamco Portable Generator has risen above the HIGH PRESSURE set point, decrease the system pressure using a suitable drain point.
  • M
    Michael LawsonAug 29, 2025
    What causes HIGH H20 fault on flamco Flexfiller 250D?
    • N
      nicolejacksonAug 29, 2025
      If your Flamco Portable Generator displays a HIGH H20 fault, it could be due to: * A non-standard electrical connection into terminals 21 & 22. Remove any such connections. * A failure of the digital controller, which would require replacement.
  • A
    Ashley OnealAug 31, 2025
    What to do if ERROR 1 fault is displayed on flamco Flexfiller 250D Portable Generator?
    • B
      Beth DrakeAug 31, 2025
      If you see 'ERROR 1 fault' displayed on your Flamco Portable Generator, check the SENSOR TYPE option and review its setting. Also, the pressure sensor might have failed and require replacement.
  • K
    Kara WoodsSep 2, 2025
    Why is the pump persistently becoming air-locked in flamco Flexfiller 250D?
    • R
      Rodney WeaverSep 2, 2025
      If your Flamco Portable Generator's pump is persistently becoming air-locked, check the float valve flow restrictor selection, especially if you have mini and midi units.
  • D
    Danielle CameronSep 4, 2025
    Why is the break tank overfilling in flamco Flexfiller 250D?
    • L
      Leslie GreenSep 4, 2025
      If the break tank in your Flamco Portable Generator is overfilling and discharging water, consider the following: * Check the float valve flow restrictor selection (mini and midi units only). * Set the float valve to its lowest possible position. * The float valve might have failed and needs replacement. * A pump non-return valve might have failed and needs replacement.
  • G
    Gerald AdamsSep 6, 2025
    Why is the pump repeatedly running in short bursts in Flamco Portable Generator?
    • T
      thomaskellySep 6, 2025
      If your Flamco Portable Generator's pump is repeatedly running in short bursts, it could be due to: * The internal isolation valve within the unit being partially closed. Fully open it. * Too much restriction in the connecting pipe work. Increase bore, reduce bends, or reduce length. * A pump non-return valve has failed, replace it. * The expansion vessel has failed or lost its pre-charge, check and re-charge if necessary. * The unit's connection point is too far from the expansion vessel. Move them closer.

Summary

Commissioning Record

About this Manual

Equipment Overview

Installation

Electrical Power Supply

Micro Controller

Commissioning

Pre-Commissioning Checklist

Conditions to meet before starting commissioning to prevent injury or damage.

Controller Overview

Controller Programming

Accessing and Navigating the Programming Menu

Explains how to enter the programming menu using codes and navigate options.

Program List

COLD FILL and HIGH SET Parameters

Details COLD FILL and HIGH SET settings, their functions, and default values.

LOW SET, DIFFERENTIAL, and FLOOD LIMIT

Details LOW SET, DIFFERENTIAL, and FLOOD LIMIT settings and their functions.

PUMP 1 COUNT and PUMP 1 HOURS

Details PUMP 1 COUNT and PUMP 1 HOURS settings and their functions.

Hydraulic Commissioning

Bleeding Pumps (Flexfiller & Midi)

Procedure for bleeding air from pumps on Flexfiller and Midi units.

Hydraulic Commissioning (Continued)

Forcing Pumps to Run

Instructions on forcing pump 1 or pump 2 to run for bleeding purposes.

Initial Start-up

Testing

Operation

Fault Codes

Meaning and Reset of Fault Codes

Lists fault codes, their descriptions, and auto/manual reset procedures.

Shutdown and Start-up Procedures

Maintenance

Visual Inspection Procedures

Annual checks recommended for potential faults like leakage and degradation.

Interrogate Controller and Settings Check

How to check controller logs and compare settings against commissioning report.

Testing Unit Operation

Method for testing unit operation by draining water and observing pump response.

Maintenance (Continued)

Wiring Diagram

Spare Parts

Identification of Key Components and Part Codes

Lists internal components like digital controller, fuse block, and pumps with their part codes.

Troubleshooting

Low Pressure Faults and Pump Not Running

Solutions for LOW PRESSURE faults, including isolation valve and SPC controller checks.

High Pressure Faults and Expansion Vessel Issues

Solutions for HIGH PRESSURE faults, including vessel pre-charge and sizing.

Flood Limit Faults and Air-Locking

Solutions for FLOOD LIMIT faults and pumps that are air-locked.

Troubleshooting (Continued)

Pump Fail Faults and Low Water Issues

Solutions for P1/P2 FAIL, LOW H20, and HIGH H20 faults.

Break Tank Overfilling and Pump Short Bursts

Pressure Reading Discrepancies and Error 1

Solutions for pressure reading mismatches and ERROR 1 faults.

Controller Response and Power Issues

Pump Not Pumping and Air-Locking Issues

Service Reminder and Contacting Support

Warranty Details

Warranty Coverage and Exclusions

Conditions of Warranty

flamco Flexfiller 250D Specifications

General IconGeneral
Brandflamco
ModelFlexfiller 250D
CategoryPortable Generator
LanguageEnglish

Related product manuals