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flamco Flexfiller 250D - User Manual

flamco Flexfiller 250D
44 pages
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© 2014 Flamco group. All rights reserved.
We reserve the right to change designs and technical specifications of our products.
Rev 8.1 Aug-15 Page 1 / 44
Flexfiller Digital Pressurisation Equipment
Flexfiller Models (125D, 225D, 150D, 250D, 280D)
Midi Models (125D, 225D, 150D, 250D)
Mini Models (130D, 230D)
Operation & Maintenance
Manual
Rev 8.3

Questions and Answers

  • M
    Michelle AllenSep 7, 2025
    What to do if pump is air-locked and P1 and/or P2 FLOOD LIMIT is displayed on flamco Flexfiller 250D Portable Generator?
    • J
      Jamie LarsenSep 8, 2025
      If the relevant pump on your Flamco Portable Generator is air-locked and not pumping water, and P1 and/or P2 FLOOD LIMIT is displayed, try bleeding the pump.
  • S
    sara28Sep 9, 2025
    How to increase system pressure on flamco Flexfiller 250D?
    • S
      Suzanne WhiteSep 9, 2025
      If the system pressure of your Flamco Portable Generator has fallen, increase the system pressure using a filling loop, or enable the SYSTEM FILL option.
  • E
    Eric GraySep 12, 2025
    What to do if PUMP TYPE option is set incorrectly on flamco Flexfiller 250D?
    • T
      Tracy ContrerasSep 12, 2025
      If the PUMP TYPE option is set incorrectly on your Flamco Portable Generator, review the PUMP TYPE setting.
  • T
    tjacksonSep 13, 2025
    What to do if P2 FAIL is displayed on single pump model of flamco Flexfiller 250D?
    • T
      Thomas WoodSep 13, 2025
      If P2 FAIL is displayed on your Flamco Portable Generator, but it's a single pump model, the PUMPS NUMBER option is likely incorrectly set to 2. Set PUMPS NUMBER to 1.
  • W
    Wayne HallSep 15, 2025
    What to do if pump has failed on flamco Flexfiller 250D?
    • J
      Julie ColemanSep 15, 2025
      If the relevant pump has failed on your Flamco Portable Generator, replace it.
  • C
    Christopher FoxSep 17, 2025
    What to do if LOW PRESSURE fault is displayed and pumps do not run on flamco Flexfiller 250D?
    • C
      Charles LevySep 18, 2025
      If the LOW PRESSURE fault is displayed and the pumps do not run on your Flamco Portable Generator, and the SPC CONTROLLER option is enabled, disable the SPC CONTROLLER option. Also, review the system specifications if the LOW PRESSURE set point is too high.

Summary

Commissioning Record

About this Manual

Equipment Overview

Installation

Electrical Power Supply

Micro Controller

Commissioning

Pre-Commissioning Checklist

Conditions to meet before starting commissioning to prevent injury or damage.

Controller Overview

Controller Programming

Accessing and Navigating the Programming Menu

Explains how to enter the programming menu using codes and navigate options.

Program List

COLD FILL and HIGH SET Parameters

Details COLD FILL and HIGH SET settings, their functions, and default values.

LOW SET, DIFFERENTIAL, and FLOOD LIMIT

Details LOW SET, DIFFERENTIAL, and FLOOD LIMIT settings and their functions.

PUMP 1 COUNT and PUMP 1 HOURS

Details PUMP 1 COUNT and PUMP 1 HOURS settings and their functions.

Hydraulic Commissioning

Bleeding Pumps (Flexfiller & Midi)

Procedure for bleeding air from pumps on Flexfiller and Midi units.

Hydraulic Commissioning (Continued)

Forcing Pumps to Run

Instructions on forcing pump 1 or pump 2 to run for bleeding purposes.

Initial Start-up

Testing

Operation

Fault Codes

Meaning and Reset of Fault Codes

Lists fault codes, their descriptions, and auto/manual reset procedures.

Shutdown and Start-up Procedures

Maintenance

Visual Inspection Procedures

Annual checks recommended for potential faults like leakage and degradation.

Interrogate Controller and Settings Check

How to check controller logs and compare settings against commissioning report.

Testing Unit Operation

Method for testing unit operation by draining water and observing pump response.

Maintenance (Continued)

Wiring Diagram

Spare Parts

Identification of Key Components and Part Codes

Lists internal components like digital controller, fuse block, and pumps with their part codes.

Troubleshooting

Low Pressure Faults and Pump Not Running

Solutions for LOW PRESSURE faults, including isolation valve and SPC controller checks.

High Pressure Faults and Expansion Vessel Issues

Solutions for HIGH PRESSURE faults, including vessel pre-charge and sizing.

Flood Limit Faults and Air-Locking

Solutions for FLOOD LIMIT faults and pumps that are air-locked.

Troubleshooting (Continued)

Pump Fail Faults and Low Water Issues

Solutions for P1/P2 FAIL, LOW H20, and HIGH H20 faults.

Pressure Reading Discrepancies and Error 1

Solutions for pressure reading mismatches and ERROR 1 faults.

Warranty Details

flamco Flexfiller 250D Specifications

General IconGeneral
Brandflamco
ModelFlexfiller 250D
CategoryPortable Generator
LanguageEnglish

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