This document provides assembly instructions for the FLOE PWC1300 LIFT, a personal watercraft (PWC) lift designed with a patented Easy Level Leg System. The manual, identified by P/N 511-10000-00 and issued on 11/15/21, guides users through the installation process.

Function Description

The FLOE PWC1300 LIFT is designed to safely store and launch personal watercraft. Its primary function is to lift a PWC out of the water for storage and lower it for use, protecting the watercraft from environmental elements and simplifying launching and docking. The patented Easy Level Leg System allows for easy adjustment of the lift's height and level, accommodating varying water depths and shoreline conditions.

Important Technical Specifications

Model: FLOE PWC1300 LIFT Part Number: 511-10000-00 Manufacturer: Floe International Inc., 48473 State Hwy. 65, McGregor, MN 55760 Website: www.floeintl.com

Tools Required for Assembly:

(2) 7/16" Sockets/Wrenches
(2) 9/16" Sockets/Wrenches
(2) 3/4" Sockets/Wrenches
Torque Wrench

Important Note: Do not use an impact wrench during assembly to prevent damage to components.

Hardware Card Contents (511-04206-00): The assembly requires various bolts, nuts, and washers, categorized by step:

Step 1 Hardware:
- (4) HHCS, 3/8-16 X 2" 18-8 SS (Part No. 001-70111-00)
- (4) NUT, NYLOCK 3/8-16 ALUMINUM (Part No. 001-76071-00)
Step 2 Hardware:
- (4) HHCS, 3/8-16 x 1-3/4″ 18-8 SS (Part No. 001-70110-00)
- (4) HHCS, 1/2-13 X 4" 18-8 SS (Part No. 001-70219-00)
- (8) FLAT WASHER, 1/2" 18-8 SS (Part No. 001-71021-00)
- (4) NUT, NYLOCK 3/8-16 ALUMINUM (Part No. 001-76071-00)
- (4) NUT, NYLOCK 1/2-13 ALUMINUM (Part No. 001-76072-00)
Step 3 Hardware:
- (4) HHCS, 1/2-13 X 4" 18-8 SS (Part No. 001-70219-00)
- (8) FLAT WASHER, 1/2" 18-8 SS (Part No. 001-71021-00)
- (4) NUT, NYLOCK 1/2-13 ALUMINUM (Part No. 001-76072-00)
Step 4 Hardware:
- (2) HHCS, 1/4-20 X 1-3/4″ 18-8 SS (Part No. 001-70010-00)
- (1) HHCS, 3/8-16 X 3/4″ 18-8 SS (Part No. 001-70103-00)
- (2) HHCS, 3/8-16 X 3" 18-8 SS (Part No. 001-70115-00)
- (3) FLAT WASHER, 3/8" SS 18-8 SS (Part No. 001-71017-00)
- (2) NUT, NYLOCK 1/4-20 ALUMINUM (Part No. 001-75001-00)
- (2) NUT, NYLOCK 3/8-16 ALUMINUM (Part No. 001-76071-00)
- (1) NUT, 3/8-16 ALUMINUM (Part No. 001-76349-00)

PWC-1300 Bill of Materials (511-10000-00): This list details the major components of the lift:

(2) BRACE, SCTN'L/P1300 – 22.5" (Part No. 002-03305-00)
(4) CLAMP, FRAME BEAM (FEMALE) (Part No. 002-03310-00)
(3) CAP, VINYL 2" SQ. LIFT CORNER (Part No. 006-15210-00)
(1) ASS'Y, 2" PULLEY BLOCK W/ 3 LINKS (Part No. 111-00091-00)
(2) WELD'T, PIVOT ARM PWC1300 (Part No. 111-00263-00)
(1) WELD'T, FRAME BEAM "A" PWC1300 (Part No. 111-00264-00)
(1) WELD'T, FRAME BEAM "B" PWC1300 (Part No. 111-00265-00)
(1) ASS'Y, PWC-1300 WINCH (Part No. 111-00289-00)
(4) ASS'Y, ADJUSTABLE LEG – 30" (Part No. 111-00551-00)
(1) ASS'Y, SIDE FRAME “A” PWC1300 (Part No. 111-00552-00)
(1) ASS'Y, SIDE FRAME “B” PWC1300 (Part No. 111-00553-00)
(1) ASS'Y, CRADLE PWC1300 (Part No. 111-01262-00)
(1) FASTENERS, P1200/PWC1300 LIFT (Part No. 511-04206-00)

Usage Features

Easy Level Leg System: The lift incorporates a patented Easy Level Leg System, which simplifies the process of leveling the lift in varying water depths. This system likely involves adjustable legs that can be extended or retracted to achieve the desired height and stability.

Winch Mounting Positions: The manual winch can be mounted on either the right or left side frame of the lift, offering flexibility based on user preference or dock setup. The assembly instructions detail the process for mounting on the left side, with the note that the same steps apply for right-side installation.

Safety Guidelines:

Watercraft Clearance: The watercraft must float freely over the bunks before lifting. The weight of the watercraft should never rest on the lift when it is in its lowest position. Failure to adhere to this can cause severe damage to the lift and/or watercraft and will void the warranty.
Installation Depth: The lift should be installed with 6 inches of water above the top of the bunks when the lift is in the lowered position. This ensures adequate clearance for launching and docking and helps prevent the watercraft from floating off in the raised position during high wave conditions.
Drainage Holes: It is crucial to ensure that the drainage holes in the frame beams are positioned on the bottom during installation. This prevents water accumulation and potential damage.

Maintenance Features

While the document primarily focuses on assembly, certain aspects imply maintenance considerations:

Torque Specifications: Specific torque values are provided for various bolts throughout the assembly process (e.g., 40 ft-lb for leveling legs and frame beam clamps, 10 ft-lb for front braces and pulley assemblies, 35 ft-lb for winch post). Adhering to these specifications is vital for the structural integrity and longevity of the lift, minimizing wear and tear.

"Do Not Overtighten" Warnings: For pivot arm and cradle attachments, the instructions explicitly state "DO NOT OVERTIGHTEN." This indicates that overtightening could damage components, suggesting that proper tensioning is a key aspect of maintenance to prevent premature failure.

"Tighten to Remove Excess Play" Instructions: For the cable insertion into the pulley assembly, the instruction to "tighten to remove excess play" highlights the importance of proper cable tension for efficient and safe operation. Regular checks for excess play in the cable system would be a crucial maintenance task.

The FLOE PWC1300 LIFT is designed for ease of assembly and reliable operation, with clear instructions to ensure safe and effective use for personal watercraft owners.

Floe PWC1300 - Secure 3 Pulley Assemblies

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