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Flowserve Pump User Manual

Flowserve Pump
68 pages
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USER INSTRUCTIONS
Durco Mark 3 sealed metallic pumps
Mark 3 Standard, In-Line, Lo-Flo, Recessed Impeller,
Unitized Self-Priming and Sealmatic pumps
PCN=71569102 08-06 (E) (incorporating P-10-502-E)
Installation
Operation
Maintenance
These instructions must be read prior to installing,
operating, using and maintaining this equipment.

Table of Contents

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Flowserve Pump Specifications

General IconGeneral
BrandFlowserve
ModelPump
CategoryHeat Pump
LanguageEnglish

Summary

Introduction and Safety

General

Provides general overview and safety instructions for product use.

CE Marking and Approvals

Details CE marking and relevant approvals for equipment compliance.

Disclaimer

Outlines legal disclaimers regarding product accuracy and completeness.

Copyright

States copyright restrictions for document reproduction and use.

Duty Conditions

Explains product selection based on purchaser order and suitability for application.

Safety

Summarizes conditions and actions to prevent injury and equipment damage.

Name Plate and Safety Labels

Details information found on the equipment's nameplate and safety labels.

Noise Level

Provides guidance on personnel exposure to noise and equipment noise levels.

Transport and Storage

Consignment Receipt and Unpacking

Instructions for checking equipment completeness and for damage upon receipt.

Handling

Guidelines for safely unloading and handling boxes, crates, and cartons.

Lifting

Procedures and precautions for lifting pump and motor assemblies.

Storage

Recommendations for storing pumps to prevent damage and maintain integrity.

Recycling and End of Product Life

Guidance on environmentally acceptable recycling and disposal of product parts.

Description

Configurations

Overview of Durco Mark 3 chemical process pump models and their classifications.

Nomenclature

Explanation of pump size designation and component naming conventions.

Design of Major Parts

Detailed description of key pump components and their design features.

Performance and Operation Limits

Information on pressure-temperature ratings, suction limits, and minimum flow.

Installation

Location

Guidelines for selecting an appropriate pump installation location.

Part Assemblies

Notes on optional motor and baseplate supply and installer responsibility.

Foundation

Requirements for pump and motor foundations, including baseplate types.

Grouting

Procedures for proper grouting of pump foundations and baseplates.

Initial Alignment

Step-by-step process for achieving initial horizontal alignment of pump and motor.

Piping

Guidelines for suction, discharge, and other piping connections to the pump.

Electrical Connections

Requirements and precautions for making electrical connections to the pump driver.

Final Shaft Alignment Check

Procedures for performing final shaft alignment checks and adjustments.

Protection Systems

Recommendations for protection systems, especially for hazardous areas.

Commissioning, Startup, Operation and Shutdown

Pre-commissioning Procedure

Essential checks to be performed before starting the pump.

Pump Lubricants

Guidance on selecting and filling pump lubricants for bearings.

Impeller Clearance

Procedures for checking and setting impeller clearance based on operating temperature.

Direction of Rotation

Instructions for checking and verifying the correct direction of pump rotation.

Guarding

Information on safety guards for rotating parts to prevent injury.

Priming and Auxiliary Supplies

Steps for priming the pump and ensuring auxiliary systems are ready.

Starting the Pump

Detailed steps for safely starting the pump and achieving desired flow.

Running or Operation

Guidelines for pump operation, including minimum flow and thermal considerations.

Stopping and Shutdown

Procedures for safely stopping and shutting down the pump.

Hydraulic, Mechanical and Electrical Duty

Explanation of critical performance parameters like NPSH, SG, and viscosity.

Maintenance

Maintenance Schedule

Recommended maintenance plan and schedule for ensuring pump reliability.

Spare Parts

Guidance on identifying and ordering necessary spare parts for pump maintenance.

Recommended Spares and Consumable Items

List of common spare parts and consumable items for routine maintenance.

Tools Required

List of typical tools needed for pump maintenance and overhaul.

Fastener Torques

Recommended torque values for various fasteners during assembly and maintenance.

Setting Impeller Clearance and Impeller Replacement

Procedures for setting impeller clearance and replacing impellers.

Disassembly

Step-by-step instructions for safely disassembling the pump.

Examination of Parts

Guidelines for cleaning, inspecting, and measuring pump parts during maintenance.

Assembly of Pump and Seal

Procedures for assembling the pump components and mechanical seals.

Faults, Causes and Remedies

Parts List and Drawings

Standard Mark 3 Pump, Group 1

Detailed parts list and diagram for Standard Mark 3 pump, Group 1.

Standard Mark 3 Pump, Group 2 and Group 3

Detailed parts list and diagram for Standard Mark 3 pump, Groups 2 & 3.

Mark 3 Sealmatic Pump, Group 2

Detailed parts list and diagram for Mark 3 Sealmatic pump, Group 2.

Mark 3 Lo-Flo, Group 2

Detailed parts list and diagram for Mark 3 Lo-Flo pump, Group 2.

Mark 3 Unitized Self Priming Pump, Group 2

Detailed parts list and diagram for Mark 3 Unitized Self Priming pump, Group 2.

Mark 3 Recessed Impeller Pump, Group 2

Detailed parts list and diagram for Mark 3 Recessed Impeller pump, Group 2.

Mark 3 In-Line Pump, Group 1

Detailed parts list and diagram for Mark 3 In-Line pump, Group 1.

Mark 3 In-Line Pump, Group 2

Detailed parts list and diagram for Mark 3 In-Line pump, Group 2.

Mark 3 C-Face Adapter, Group 1 and Group 2

Parts list and diagram for Mark 3 C-Face Adapter, Groups 1 & 2.

General Arrangement Drawing

Provides typical general arrangement drawings for pump sets.

Certification

Other Relevant Documentation and Manuals

Supplementary User Instructions

Details on obtaining supplementary instructions for drivers, instruments, and controllers.

Change Notes

Guidance on maintaining records of product changes agreed with Flowserve.

Additional Sources of Information

Lists recommended resources for additional information on pumps.

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