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Ford
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Ranger 2015
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110 pages
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5.
Slide back the t
erminal la
tching pl
at
e, re
fit the
gre
y cap (and r
efit the cabl
e tie as r
equire
d),
and plu
g both connec
tor
s back into the BCM.
R
efit any shields/
co
ver
s.
Da
te of Public
ation: 02/2017
FORD
R
ANGER
2015
60
62
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
About this Manual
5
New for this BEMM Publication 02/2017
5
Introduction
5
Important Safety Instructions
5
Warnings, Cautions and Notes in this Manual
5
How to Use this Manual
6
Low Level and High Level Vehicles
6
Commercial and Legal Aspects
7
Terminology
7
Warranty on Ford Vehicles
7
Legal and Vehicle Type Approval
7
Alternative Type Approval
7
Legal Obligations and Liabilities
7
General Product Safety Requirement
7
Product Liability
8
Restraints System
8
Drilling and Welding
8
Minimum Requirements for Brake System and Load Apportioning Valves
8
Road Safety
8
Conversion Homologation
9
Electromagnetic Compatibility (EMC)
10
Suggested Antenna Location
11
Vehicle Duty Cycle Guidelines
12
Conversion Effect on Fuel Economy and Performance
12
Vehicle Ride and Handling Attributes
12
Jacking
13
Lifting
14
Noise, Vibration and Harshness (NVH)
15
Vehicle Transportation Aids and Vehicle Storage
16
Package and Ergonomics
17
General Component Package Guidelines
17
Driver Reach Zones
17
Driver Field of View
17
Conversion Effects on Parking Aids
17
Aids for Vehicle Entry and Exit
17
Registration Plates
18
Package and Ergonomics Specifications
19
Recommended Body Dimensions
19
Chassis Cab Body - Basic Dimensions and Weights
22
Kerb Mass and Payload
23
Front, Rear and Side Under-Run Protection
23
Hardware Specifications
24
1.13 Load
25
Load Distribution-Specifications
25
Load Distribution Calculations - Driver and Passenger Weight Distribution
25
Center of Gravity
27
Towing
31
Towing Requirements
31
Towing Capacities
31
Trailer Towball Download
31
Towing Specifications
31
Suspension System
32
Brake System
33
General
33
Brake Hoses
33
Trailer Brakes (Low Level Vehicles)
33
Trailer Brakes (High Level Vehicles)
34
Fuel System
36
Fuel Filler Pipe Shipping Bracket (if Equipped)
36
Fuel Filler Mounting
38
Fuel Filler Vent Hose
40
Axle Breather Vent Hose
41
Selective Catalytic Reduction System
41
Filling the Diesel Exhaust Fluid Tank
42
Battery and Cables
45
Battery Information
45
Auxiliary Battery (XL Plus Vehicles)
52
Auxiliary Battery Relocation and Use of Electrical Harness Extension (Fly Lead) (XL Plus Vehicles)
55
Generator and Alternator
55
Authorised Parts
55
Electronic Engine Controls
56
Vehicle Speed Output (Signal) (Low Level Vehicles Only)
56
Vehicle Speed Output (Signal) (High Level Vehicles )
62
Exterior Lighting
63
Rear Combination Lamps
64
Rear Fog Lamp
64
Rear License Plate Lamp
65
Reversing Lamps, Rear View Camera, Reversing Alarm (Manual Transmission)
67
Additional External Lamps - (Low Level Vehicles Only)
67
Trailer Towing
68
Additional External Lamps (Vehicles with Special Equipment Pack)
70
Auxiliary Lighting Loads (Vehicles with Special Equipment Pack)
73
Auxiliary Lighting Loads (Vehicles Without Special Equipment Pack) (Low Level Vehicles Only)
76
Lamps Hazard / Direction Indication
78
Electrically Operated Door Mirrors
78
Centre High Mount Stop Lamp (CHMSL) - Canopy Fitment -Low Level Vehicles
79
Centre High Mount Stop Lamp (CHMSL) - Canopy Fitment - High Level Vehicles
80
Fuses and Relays
81
Low Level and High Level Vehicles
81
Auxiliary Battery and Fuse Box - Low Level Vehicles
81
Auxiliary Fuse Box (Vehicles with Special Equipment Pack) (Low Level Vehicles Only)
82
Body
85
Body Structures - General Information
85
Integrated Bodies and Conversions
85
Chassis Cab
86
Front End Integrity for Cooling, Crash, Aerodynamics and Lighting
89
Tipper Bodies
89
Tank and Dry Bulk Carriers
90
Genuine Ford Accessory Bull Bar
90
Roof Racks
91
Canopies
92
Airbag Supplemental Restraint System (SRS)
95
Air Bags - (Low Level Vehicles)
95
Air Bags - (High Level Vehicles)
98
Supplementary Restraint Sensors (Front)
102
Seatbelt Systems - Australia
103
Corrosion Prevention
104
General
104
Repairing Damaged Paint
104
Under Body Protection and Material
104
Painting Road Wheels
104
Contact Corrosion
104
Frame and Body Mounting
105
Mounting Points and Tubing
105
Self-Supporting Body Structure
106
Frame Drilling and Tube Reinforcing
107
Ancillary Equipment - Sub Frame Mounting
107
Area for Fitting Additional Body Attachments to the Rear of the Bumper
107
Water Tank on Camper Vehicles
107
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