Fronius MagicWave 2600

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Special 4-Step: Version2
Table of Contents3
Safety Instructions6
Explanation of Safety Instructions6
General6
Intended Use6
Environmental Conditions7
Obligations of the Operating Company7
Obligations of Personnel7
Grid Connection7
Personal Protection and Protection of Others8
Data Regarding Noise Emission Values8
Danger from Toxic Gases and Vapors9
Danger from Flying Sparks9
Risks from Grid Current and Welding Current10
Stray Welding Currents11
EMC Device Classifications11
EMC Measures11
EMF Measures12
Particular Hazard Areas12
Undesired Welding Results13
Danger from Shielding Gas Cylinders13
Safety Measures at the Setup Location and During Transport14
Safety Measures in Normal Operation14
Maintenance and Repair15
Safety Inspection15
Disposal15
Safety Symbols16
Data Backup16
Copyright16
General17
Principle17
Device Concept17
Field of Application17
Warning Notice on the Device18
Minimum Equipment for Welding Operations19
General19
TIG AC Welding19
TIG DC Welding19
Manual Metal Arc Welding19
System Components20
General20
Overview20
Control Panel21
General21
Overview21
Magicwave Control Panel22
Control Panel for Transtig24
Connections, Switches and System Extensions27
Magicwave / Transtig Connections with Fronius Welding Torch Central Connector F27
Magicwave / Transtig Connections with Welding Torch Central Connector GWZ28
Magicwave / Transtig Connections with Welding Torch Central Connector GWZ29
Before Installation30
Safety30
Intended Use30
Setup Regulations30
Mains Operation30
Generator-Powered Operation31
Commissioning32
General32
Notes on the Cooling Unit32
Connecting the Shielding Gas Cylinder32
Establish a Connection with the Workpiece33
Connect the Welding Torch33
TIG Operating Modes34
General34
Symbols and Explanations34
2-Step35
Special 2-Step35
4-Step36
4-Step with Intermediate Lowering36
Special 4-Step: Version37
Special 4-Step: Version39
TIG Welding40
Safety40
Preparation40
Select Operating Mode41
Select Process41
Cap-Shaping (Magicwave)42
Welding Parameter Setting42
Adjust the Shielding Gas Quantity42
Ignition of the Arc - General42
TIG Synchronous Welding AC (Magicwave)42
HF Ignition43
Contact Ignition44
Ignition Monitoring45
Manual Metal Arc Welding46
Safety46
Preparation46
Select Operating Mode47
Select Process (Magicwave)47
Welding Parameter Setting47
Remote Control49
Safety49
General49
AC Remote Control TR 53Mc49
TIG Pulse Remote Control TR 50Mc50
TIG Foot Remote Control TR 52Mc51
TIG Spot Welding Remote Control TR 51Mc52
Remote Control TP MC / TP MC-CEL52
Working with Program Levels56
Overview56
Program Level Preferences57
Access57
Select and Change Setup Parameters57
Available TIG Parameters57
Program Levels P1 - P361
Access61
Select and Change Setup Parameters61
Program Level AC Parameters P3 (Magicwave)62
Fault Diagnosis and Correction63
Safety63
Displayed Service Codes63
Power Source64
Service, Maintenance and Disposal67
General67
At Every Start-Up67
Every 2 Months67
Every 6 Months67
Disposal67
Spare Parts67
Technical Data68
Special Voltage68

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