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Portable Generator
MagicWave 3000
Fronius MagicWave 3000 Manual
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FRONIUS INTERNATIONAL GMBH
Froniusstraße 1
A-4643 Pettenbach
AUSTRIA
contact@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will
f
ind the addresses
of all Fronius Sales & Service Partners and locations
71
Table of Contents
Special 4-Step: Version
2
Table of Contents
3
Safety Instructions
6
Explanation of Safety Instructions
6
General
6
Intended Use
6
Environmental Conditions
7
Obligations of the Operating Company
7
Obligations of Personnel
7
Grid Connection
7
Personal Protection and Protection of Others
8
Data Regarding Noise Emission Values
8
Danger from Toxic Gases and Vapors
9
Danger from Flying Sparks
9
Risks from Grid Current and Welding Current
10
Stray Welding Currents
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Particular Hazard Areas
12
Undesired Welding Results
13
Danger from Shielding Gas Cylinders
13
Safety Measures at the Setup Location and During Transport
14
Safety Measures in Normal Operation
14
Maintenance and Repair
15
Safety Inspection
15
Disposal
15
Safety Symbols
16
Data Backup
16
Copyright
16
General
17
Principle
17
Device Concept
17
Field of Application
17
Warning Notice on the Device
18
Minimum Equipment for Welding Operations
19
General
19
TIG AC Welding
19
TIG DC Welding
19
Manual Metal Arc Welding
19
System Components
20
General
20
Overview
20
Control Panel
21
General
21
Overview
21
Magicwave Control Panel
22
Control Panel for Transtig
24
Connections, Switches and System Extensions
27
Magicwave / Transtig Connections with Fronius Welding Torch Central Connector F
27
Magicwave / Transtig Connections with Welding Torch Central Connector GWZ
28
Magicwave / Transtig Connections with Welding Torch Central Connector GWZ
29
Before Installation
30
Safety
30
Intended Use
30
Setup Regulations
30
Mains Operation
30
Generator-Powered Operation
31
Commissioning
32
General
32
Notes on the Cooling Unit
32
Connecting the Shielding Gas Cylinder
32
Establish a Connection with the Workpiece
33
Connect the Welding Torch
33
TIG Operating Modes
34
General
34
Symbols and Explanations
34
2-Step
35
Special 2-Step
35
4-Step
36
4-Step with Intermediate Lowering
36
Special 4-Step: Version
37
Special 4-Step: Version
39
TIG Welding
40
Safety
40
Preparation
40
Select Operating Mode
41
Select Process
41
Cap-Shaping (Magicwave)
42
Welding Parameter Setting
42
Adjust the Shielding Gas Quantity
42
Ignition of the Arc - General
42
TIG Synchronous Welding AC (Magicwave)
42
HF Ignition
43
Contact Ignition
44
Ignition Monitoring
45
Manual Metal Arc Welding
46
Safety
46
Preparation
46
Select Operating Mode
47
Select Process (Magicwave)
47
Welding Parameter Setting
47
Remote Control
49
Safety
49
General
49
AC Remote Control TR 53Mc
49
TIG Pulse Remote Control TR 50Mc
50
TIG Foot Remote Control TR 52Mc
51
TIG Spot Welding Remote Control TR 51Mc
52
Remote Control TP MC / TP MC-CEL
52
Working with Program Levels
56
Overview
56
Program Level Preferences
57
Access
57
Select and Change Setup Parameters
57
Available TIG Parameters
57
Program Levels P1 - P3
61
Access
61
Select and Change Setup Parameters
61
Program Level AC Parameters P3 (Magicwave)
62
Fault Diagnosis and Correction
63
Safety
63
Displayed Service Codes
63
Power Source
64
Service, Maintenance and Disposal
67
General
67
At Every Start-Up
67
Every 2 Months
67
Every 6 Months
67
Disposal
67
Spare Parts
67
Technical Data
68
Special Voltage
68
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Fronius MagicWave 3000 Specifications
General
Brand
Fronius
Model
MagicWave 3000
Category
Portable Generator
Language
English
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