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Fronius TransTig 5000 Comfort User Manual

Fronius TransTig 5000 Comfort
220 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
/ Perfect Charging / Perfect Welding / Solar Energy
TransTig 2200 / 2500 Comfort
TransTig 3000 / 4000 Comfort
TransTig 5000 Comfort
MagicWave 2200 / 2500 Comfort
MagicWave 3000 / 4000 Comfort
MagicWave 5000 Comfort
EN
Operating instructions
TIG power source
42,0426,0063,EN 022-18122020

Table of Contents

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Fronius TransTig 5000 Comfort Specifications

General IconGeneral
BrandFronius
ModelTransTig 5000 Comfort
CategoryPortable Generator
LanguageEnglish

Summary

Operating Instructions

TIG Power Source Overview

Introduction to the TIG power source manual.

Safety Rules and Precautions

Explanation of Safety Notices

Defines warning symbols and their meanings.

General Safety Obligations

Operator and personnel duties for safe operation and accident prevention.

Hazard Identification and Protection

Covers risks from gases, sparks, electrical hazards, noise, EMF, and specific hazards.

Gas Cylinder and Handling Safety

Safety measures for shielding gas cylinders and leak prevention.

Installation, Transport, and Operation Safety

Safety guidelines for device setup, transport, and normal operation.

Commissioning, Maintenance, and Inspection

Procedures for initial setup, regular maintenance, and safety checks.

Disposal and Safety Symbols

Information on device disposal and identification of safety symbols.

General Information and System Components

Device Concept and Principle

Describes the digital power source concept and functional principle.

Application Areas

Details the workshops and industries where the devices are used.

System Component Overview

Illustrates and lists the main system components and add-ons.

Control Panels and Connections

Control Panel Description

Details the MagicWave and TransTig control panel elements and functions.

Machine Connections

Describes connections for all MagicWave and TransTig models.

Installation and Commissioning

Minimum Equipment Requirements

Lists essential equipment needed for TIG, MIG/MAG, and MMA welding.

Pre-Installation Safety and Setup

Safety, intended use, setup regulations, and mains connection guidelines.

Start-Up Procedures

Steps for initial startup including safety, cooling, gas, grounding, and torch connection.

TIG Welding Operations

TIG Welding Modes

Explains 2-step, 4-step, and special 4-step welding modes.

Cap Shaping and Overloading

Describes automatic cap shaping and electrode overload.

TIG Welding Process Steps

Covers preparation, parameter navigation, and arc ignition methods.

Special TIG Functions

Details pulsing, tacking, and cold-wire welding functions.

MMA Welding Operations

MMA Welding Safety and Setup

Safety rules, parameter display, and navigation for MMA welding.

MMA Welding Parameters

Details rod electrode parameters like starting and main current.

MMA Welding Functions

Explains Hotstart, SoftStart, and Anti-Stick functions for MMA.

Welding Jobs Management

Job Safety and Navigation

Safety guidelines and parameter display/navigation for welding jobs.

TIG Job Parameter Configuration

Lists adjustable TIG welding parameters for job management.

Job Preparation and Saving

Covers accessing, saving, renaming, optimizing, and deleting welding jobs.

Setup Settings Menu

Setup Menu Overview and General Access

Describes the structure and access to the setup menu.

TIG Setup Configuration

Configuration of TIG welding parameters and TIG setup 2nd.

AC Setup Configuration

Configuration of AC welding parameters and AC setup 2nd.

Gas Setup Configuration

Configuration of protective gas shield settings.

Cold Wire Setup Configuration

Configuration of cold wire feeder parameters.

Push-Pull Unit Calibration and Codes

Procedure for calibrating the push-pull unit and associated service codes.

Rod Electrode Setup Configuration

Configuration of rod electrode parameters and rod electrode setup 2nd.

AC Setup for Rod Electrodes

AC setup parameters specifically for rod electrode welding.

Job Management Menu

Accessing, saving, retrieving, optimising, and deleting jobs.

Optimising and Renaming Jobs

Procedures for optimising and renaming stored welding jobs.

Adjustable TIG Parameters

Details of adjustable parameters for TIG welding.

Adjustable Rod Electrode Parameters

Details of adjustable parameters for rod electrode welding.

Deleting Jobs

Step-by-step guide for deleting stored welding jobs.

Basic Settings Configuration

Settings for language, units, contrast, and factory reset.

Info Screen Access and Entries

How to access and interpret information displayed on the info screen.

Lock Keys Functionality

Activating and deactivating the key lock function for parameter protection.

Factory Reset Procedure

Steps to reset the welding machine to factory default settings.

L/R Alignment Procedure

Procedure for aligning welding circuit inductance and resistance.

Troubleshooting and Maintenance

Troubleshooting Guide

General guidelines, safety precautions, and service code overview.

Service Codes

Lists and explains various error service codes (E1-E73).

Power Source and Torch Issues

Troubleshooting for power source malfunctions and torch-related problems.

Routine Maintenance and Disposal

Covers regular checks, cleaning, and device disposal procedures.

Appendix

Average Consumption Values

Provides average consumption data for wire electrode and shielding gas.

Technical Data

Special Voltages and Production Year

Information on special voltages and calculating device production year.

MagicWave Series Technical Specifications

Detailed technical data for MagicWave models.

TransTig Series Technical Specifications

Detailed technical data for TransTig models.

Explanation of Footnotes

Clarification of notes and references used in the technical data section.

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