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Fronius Robacta PTW 500 User Manual

Fronius Robacta PTW 500
103 pages
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Robacta PTW 500, 1500, 3500
Instructions de service
Torche de soudage plasma
robotisé
Bedienungsanleitung
Plasma
Roboter-Schweißbrenner
Operating Instructions
Plasma Robot Welding Torch
/ Battery Charging Systems / Welding Technology / Solar Electronics
DEENFRZH
Instrukcja obsługi
Plazmowy palnik spawalniczy
do zastosowania z robotem
PL
42,0410,1151 009-10022017

Table of Contents

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Fronius Robacta PTW 500 Specifications

General IconGeneral
Wire Diameter0.8 - 1.6 mm
Welding Current (CO2)500 A
Operating Temperature-10°C to +40°C
Storage Temperature-20°C to +60°C
Duty Cycle60 %
Relative HumidityMax 80%

Summary

Robacta PTW Manual Introduction

Manual Guidance and Welcome

Welcome message and guidance on how to best use the instruction manual.

Robacta PTW Machine Concept and Applications

Machine Concept Overview

Diagrams illustrating the design of Robacta PTW 500, 1500, and 3500 models.

Plasma Robot Welding Torch Applications

Lists automated applications for the plasma robot welding torch.

Robacta PTW Scope of Supply Details

Scope of Supply for PTW 500

Details the parts included in the Robacta PTW 500 package with a diagram.

Scope of Supply for PTW 1500 and PTW 3500

Details the parts included in the PTW 1500 and PTW 3500 packages.

Robacta PTW Model Options and Accessories

PTW 500 Optional Accessories

Lists optional accessories and configurations for the PTW 500.

PTW 1500 Optional Accessories

Lists optional accessories and configurations for the PTW 1500.

PTW 3500 Optional Accessories

Lists optional accessories and configurations for the PTW 3500.

Robacta PTW Assembly Procedures

Assembly Safety Precautions

Warns about injury and damage from incorrect assembly procedures.

Assembling the Robacta PTW 500

Step-by-step guide for assembling the Robacta PTW 500 torch.

Assembling the Robacta PTW 1500

Step-by-step guide for assembling the Robacta PTW 1500 torch.

Assembling the Robacta PTW 3500

Step-by-step guide for assembling the Robacta PTW 3500 torch.

Tungsten Electrode Adjustment Guide

Tungsten Electrode Adjustment Factors

Explains the role of electrode position in determining loading limits.

Adjusting the PTW 500 Tungsten Electrode

Step-by-step instructions for adjusting the tungsten electrode on the PTW 500.

Calibrating PTW 1500 Adjusting Gauge

Instructions and table for calibrating the adjusting gauge for PTW 1500.

Adjusting the PTW 1500 Tungsten Electrode

Step-by-step instructions for adjusting the tungsten electrode on the PTW 1500.

Adjusting the PTW 3500 Tungsten Electrode

Step-by-step instructions for adjusting the tungsten electrode on the PTW 3500.

Plasma Torch Start-up Procedures

Start-up Safety and Document Review

Warns about incorrect operation and lists required documents.

Proper Use of the Plasma Torch

Defines the intended purpose and user responsibilities for the plasma torch.

Initial Torch Mounting and Checks

Step-by-step guide for mounting, checking, and connecting the torch.

Completing the Plasma Torch Start-up

Covers gas flow, positioning, purging, cooling, pilot arc, and welding initiation.

Plasma Gas Flow Rate and Loading Limits

Factors Affecting Loading Limits

Explains factors influencing loading limits: nozzle, electrode position, gas flow.

Loading Limits for PTW 500 by Gas Flow

Table of plasma nozzle, gas flow, and max current for PTW 500.

Loading Limits for PTW 1500 by Gas Flow

Table of plasma nozzle, gas flow, and max current for PTW 1500.

Loading Limits for PTW 3500 by Gas Flow

Tables for PTW 3500 with FK9000 and CHILLY 15 cooling units.

Loading Limit Example for PTW 1500

Illustrates how to use loading limit data with an example.

Troubleshooting Common Issues

Troubleshooting Safety Precautions

Warns about electric shock and outlines safety steps before troubleshooting.

Troubleshooting: Pilot Arc Ignition Failure

Lists causes and remedies for the pilot arc failing to ignite.

Troubleshooting: Copper Droplets on Plasma Nozzle

Explains causes and remedies for copper droplet formation on the plasma nozzle.

Troubleshooting: Plasma Nozzle Wear

Identifies causes and solutions for accelerated plasma nozzle wear.

Plasma Torch Care, Maintenance, and Disposal

General Maintenance Importance

Emphasizes the importance of regular maintenance due to high temperatures.

Routine Maintenance: Before Each Start-up

Lists checks to perform before each use of the plasma torch.

Routine Maintenance: Monthly Checks

Outlines monthly maintenance tasks for the cooling circuit and torch.

Disposal of Plasma Torch Components

States that disposal must follow national and local regulations.

Technical Specifications for Robacta PTW Series

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