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Fronius BIAS 300 Plasma User Manual

Fronius BIAS 300 Plasma
68 pages
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Op erating
Instructions
BIAS 300 Plasma
42,0410,1276 003-04082023
DE
Bedienungsanleitung
EN
Operating Instructions
B
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Table of Contents

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Fronius BIAS 300 Plasma Specifications

General IconGeneral
BrandFronius
ModelBIAS 300 Plasma
CategoryWelding Accessories
LanguageEnglish

Summary

Safety Rules

Explanation of Safety Notices

Explains the meaning of danger, warning, and caution symbols and notes.

General Safety Information

Covers general safety standards, operator qualifications, and the importance of following instructions.

Proper Use and Limitations

Defines intended use, prohibited uses, and limitations for the device.

Environmental Conditions

Specifies ambient temperature, humidity, and air quality requirements for operation.

Operator and Personnel Obligations

Outlines responsibilities for operators and personnel regarding safe operation and training.

Personal Protection

Details protective clothing and measures to protect operators from hazards.

Electrical and Arc Hazards

Warns about risks from mains and welding current, including electrocution.

EMC Measures

Provides guidance on electromagnetic compatibility and avoiding interference.

Specific Hazards

Identifies risks associated with moving parts, welding wire, and thermal hazards.

Installation and Transport Safety

Covers safety measures for device placement, stability, and transportation.

Operation Safety

Emphasizes ensuring safety devices are functional during normal operation.

Commissioning, Maintenance, Repair

Covers requirements for parts, modifications, and general repair safety.

Safety Inspection and Calibration

Recommends periodic safety inspections and calibration of the power source.

Disposal and Safety Symbols

Provides instructions for proper disposal and information on safety marks.

Copyright Notice

States the copyright holder and rights reserved for the operating instructions.

General Information

Device Concept

Describes the BIAS 300 Plasma as a digitized, microprocessor-controlled inverter power source.

Functional Principle

Explains the role of the control unit and digital signal processor in managing the plasma process.

Application Areas

Lists plasma processes suitable for the BIAS 300 Plasma requiring constant power.

Available Options

Details optional interfaces like analog, Profibus, and slave configurations.

Control Elements and Connections

Front Panel Controls

Identifies and describes indicators and controls on the front of the BIAS 300 Plasma.

Rear Panel Connections

Details the various ports and connectors located on the rear panel of the device.

Pre-Commissioning Procedures

Commissioning Security

Highlights safety warnings before initial power-on and operation.

Intended Use Compliance

Reinforces that the device must only be used for its specified plasma processes.

Interface Requirements

Specifies the necessary interfaces (analog, Profibus, slave) for operation.

Setup and Environmental Regulations

Covers device placement, stability, and protection from environmental factors.

Mains Connection Guidelines

Provides instructions and notes regarding the correct mains voltage and connection.

Commissioning the Power Source

Commissioning Safety

Emphasizes safety precautions during the connection and initial setup phase.

Single Unit Commissioning

Details the steps for commissioning a single power source unit.

Parallel Configuration Commissioning

Explains the procedure for connecting multiple power sources in parallel.

Operation and Safety Functions

Operational Safety

Reiterates safety warnings related to electrical hazards during operation.

Arc Watchdog Function

Describes the arc watchdog feature and its role in monitoring output current.

External Safety Function

Explains the safety function that allows external devices to immediately stop the power source.

Preparations and Final Steps

Internal Component Location

Shows the location of the MM_ARC PCB inside the power source.

Final Assembly

Details how to refit the side panels after internal work.

Troubleshooting and Diagnostics

General Troubleshooting Remarks

Provides general advice on the power source's safety system and troubleshooting approach.

Power Source Not Working

Lists common causes and remedies for the power source failing to operate.

Error Indicator Status

Explains the meaning of error indicators and common fault scenarios.

Displayed Service Codes

Details specific error codes and their corresponding causes and solutions.

Care and Maintenance

General Maintenance Recommendations

Outlines the minimal care requirements for long-term usability.

Start-up Checks

Lists checks to perform before each start-up, including cable and airflow.

Periodic Maintenance

Describes maintenance tasks to be performed every six months.

Technical Data

Special Voltages

Notes on correctly rating mains plugs, leads, and fuses for special voltages.

BIAS 300 Plasma Specifications

Lists key technical specifications like voltage, current, power, dimensions, and weight.

Power Characteristic Curve

Presents the graphical representation of the power source's output characteristics.

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