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Robacta Reamer
Fronius Robacta Reamer User Manual
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42,0426,0100,EN
016-08042019
Robacta Reamer brush head for
aluminium applications
Operating Instructions
Spare parts list
Welding torch cleaning
EN
2
Table of Contents
Default Chapter
5
Table of Contents
5
Safety Rules
9
General
9
Proper Use
9
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
10
Specific Hazards
10
Protecting Yourself and Others
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Safety Measures at the Installation Location and During Transport
12
Safety Measures in Normal Operation
13
Commissioning, Maintenance and Repair
13
Safety Inspection
13
Disposal
14
Safety Symbols
14
Copyright
14
General
15
General
17
Device Concept
17
Application Areas
17
Scope of Supply
18
Options
18
Warning Notices on the Cleaning Device
18
Transport
20
Vehicles
20
Transport Notices on the Packaging
20
Controls, Connections and Mechanical Components
21
Safety
23
Controls, Connections and Mechanical Components
24
Control Elements, Connections and Mechanical Components
24
Harting Han6P Connecting Plug Pin Assignment (X1) for Robot Control
25
General
25
Harting Han6P Connecting Plug Pin Assignment (X1)
25
Installation and Commissioning
27
Safety
29
Ensuring that the Cleaning Device Is Depressurised
30
Before Commissioning
31
Proper Use
31
Operators, Maintenance Personnel
31
Setup Regulations
31
Compressed Air Supply Specifications
31
Measures for the Safe Operation of the Device with Untrained Personnel
31
Screwing the Cleaning Device to the Underlying Surface
32
Screwing the Cleaning Device and Installation Stand to the Underlying Surface
32
Adjusting and Fitting the Standard Brush Head
34
General
34
Adjusting the Brush Head
34
Fitting the Brush Head
35
Adjusting and Fitting the Braze+ Brush Head
36
General
36
Adjusting the Brush Head
36
Fitting the Brush Head
37
Torch Cleaning Position
38
Cleaning Position of the Welding Torch - Standard Brush Head
38
Cleaning Position of the Welding Torch - Braze+ Brush Head
38
Adjusting the Position of the Cleaning Motor (with Standard Brush Head)
39
Adjusting the Position of the Cleaning Motor
39
Adjusting the Position of the Cleaning Motor (with Braze+ Brush Head)
40
Adjusting the Position of the Cleaning Motor
40
Installation and Function of Mechanically-Controlled Wire Cutter (Option)
41
How the Mechanically-Controlled Wire Cutter Works
41
Maximum Wire Diameter
41
Installing the Mechanically-Controlled Wire Cutter
41
Installation and Function of Electrically-Controlled Wire Cutter (Option)
43
How the Electrically-Controlled Wire Cutter Works
43
Maximum Wire Diameter
43
Installing the Electrically-Controlled Wire Cutter
43
Installing the Compressed Air Supply
45
Establishing the Compressed Air Supply for the Cleaning Device, Function of the Compressed Air Relief Valve
45
Manually Checking the Cleaning Device Functions
46
General
46
Checking Functions Manually
46
Starting up the Cleaning Device
47
Prerequisites for Start-Up
47
Start-Up
47
Cleaning Program and Signals
48
Safety
48
Cleaning Program Sequence
49
Signal Inputs and Outputs
51
Care, Maintenance and Disposal
53
Safety
55
Ensuring that the Cleaning Device Is Depressurised
56
Care, Maintenance and Disposal
57
General
57
Before each Start-Up
57
Daily
57
Every 6 Months
57
If Necessary
57
Changing the End Brushes (Standard Brush Head Only)
57
Changing the Round Brush
58
Changing the Diagonal Brushes
59
Disposal
59
Troubleshooting
61
Safety
63
Ensuring that the Cleaning Device Is Depressurised
64
Troubleshooting
65
Errors in Program Sequence
65
Technical Data
67
Technical Data
69
Robacta Reamer Brush Head for Aluminium Applications
69
Appendix
71
Spare Parts List: Robacta Reamer Brush Head for Aluminium Applications
72
Circuit Diagrams: Robacta Reamer Brush Head for Aluminium Applications
74
Circuit Diagrams: Wire Cutter
75
Pneumatics Diagram of Robacta Reamer Brush Head for Aluminium Applications
76
Declarations of Conformity
77
4
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Fronius Robacta Reamer Specifications
General
Brand
Fronius
Model
Robacta Reamer
Category
Welding Accessories
Language
English
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