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Robacta Reamer V Twin
Fronius Robacta Reamer V Twin User Manual
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Op
erating
In
s
tr
uction
s
R
obacta Reamer V T
win
42,0426,0142,EN
024-29082022
EN
Opera
ting instructions
2
Table of Contents
Table of Contents
3
Safety Rules
6
Explanation of Safety Notices
6
General
6
Proper Use
7
Environmental Conditions
7
Obligations of the Operator
7
Obligations of Personnel
7
Specific Hazards
7
Protecting Yourself and Others
8
EMC Device Classifications
8
EMC Measures
9
EMF Measures
9
Safety Measures at the Installation Location and During Transport
9
Safety Measures in Normal Operation
10
Commissioning, Maintenance and Repair
10
Safety Inspection
10
Disposal
11
Safety Symbols
11
Copyright
11
General
13
General
15
Principle
15
Device Concept
15
Application Areas
15
Scope of Supply
16
Available Options
16
How the Wire Cutter Works/Maximum Wire Diameter
16
Warning Notices on the Device
17
Transport
19
Transport Devices
19
Transport Notices on the Packaging
19
Controls, Connections and Mechanical Components
21
Safety
23
Robacta Reamer V Twin Control Elements, Connections and Mechanical Components
24
Control Elements, Connections and Mechanical Components
24
Standard I/O Connecting Plug (X1) Pin Assignment for Robot Control
26
General
26
Standard I/O (X1) Connecting Plug Pin Assignment
26
Installation and Commissioning
27
Safety
29
Ensuring that the Cleaning Device Is Depressurised
30
Before Commissioning
31
Proper Use
31
Operators, Maintenance Personnel
31
Setup Regulations
31
Compressed Air Supply Specifications
31
Measures for the Safe Operation of the Device with Untrained Personnel
32
Screwing the Cleaning Device to the Underlying Surface
33
Screwing the Cleaning Device and Installation Stand to the Underlying Surface
33
Fitting the Cleaning Cutter
35
Torch Cleaning Position
36
Cleaning Position of the Welding Torch with Externally Routed Coolant Lines
36
Cleaning Position of the Welding Torch with Internally Routed Coolant Lines
36
Fitting the Clamping System for Welding Torches with Internally Routed Coolant Lines
37
Tools Required
37
Removing the Existing Clamping System
37
Fitting the Twin Clamping System
38
Adjusting the Lifting Device
41
Installing the Compressed Air Supply
43
Establishing the Compressed Air Supply for the Cleaning Device, Function of the Com
43
Starting up the Parting Agent Nebuliser
44
Fill Parting Agent Container (1 Litre) and Connect to the Cleaning Device
44
Connect the Parting Agent Container (10 Litres) to the Cleaning Device
45
Adjusting the Parting Agent Nebuliser Spray Amount
46
Using the Fill-Level Control Sensor
47
Optional Fill-Level Control Sensor
47
Controls and Indicators on the Sensor
47
Installation Adapter Borehole Dimensions
47
Fitting the Fill-Level Control Sensor
48
Calibrating the Empty State
49
Calibrating the Full State
49
Locking/Unlocking the Fill-Level Control Sensor
50
Electrical Connection
50
Manually Checking the Cleaning Device Functions
51
Safety
51
Checking Functions Manually
51
Starting up the Cleaning Device
53
Prerequisites for Start-Up
53
Cleaning Programme
54
Safety
54
Cleaning Program Sequence - Overview
55
Wire Cutter
56
Parting Agent Level" Query (Option)
57
Cleaning Motor Lowered" Query
58
Gas Nozzle Free" Query
59
Cleaning
60
Signal Waveform for Cleaning
65
Signal Inputs
65
Signal Outputs
65
Signals Not Defined Using Time
66
Signal Waveform: Wire Cutter (Inputs and Outputs)
66
Care, Maintenance and Disposal
67
Safety
69
Care, Maintenance and Disposal
71
General
71
Before each Start-Up
71
Daily
71
Weekly
71
Every 6 Months
71
As Necessary
71
Disposal
72
Adjust the Swivel Mechanism Stop Angle
73
General
73
Preparatory Work
73
Adjust the Swivel Mechanism Stop Angle
74
And Finally
75
Troubleshooting
77
Safety
79
Troubleshooting
81
Errors in Program Sequence
81
Technical Data
83
Technical Data
85
Robacta Reamer V Twin
85
Appendix
87
Circuit Diagram Robacta Reamer V Twin
89
Robacta Reamer V Twin Pneumatic Diagram
90
Declaration of Conformity
91
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Fronius Robacta Reamer V Twin Specifications
General
Brand
Fronius
Model
Robacta Reamer V Twin
Category
Industrial Equipment
Language
English
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