Fronius Robacta Reamer V Twin - Installation and Commissioning

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Installation and commissioning

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Table of Contents3
Safety Rules6
Explanation of Safety Notices6
General6
Proper Use7
Environmental Conditions7
Obligations of the Operator7
Obligations of Personnel7
Specific Hazards7
Protecting Yourself and Others8
EMC Device Classifications8
EMC Measures9
EMF Measures9
Safety Measures at the Installation Location and During Transport9
Safety Measures in Normal Operation10
Commissioning, Maintenance and Repair10
Safety Inspection10
Disposal11
Safety Symbols11
Copyright11
General13
General15
Principle15
Device Concept15
Application Areas15
Scope of Supply16
Available Options16
How the Wire Cutter Works/Maximum Wire Diameter16
Warning Notices on the Device17
Transport19
Transport Devices19
Transport Notices on the Packaging19
Controls, Connections and Mechanical Components21
Safety23
Robacta Reamer V Twin Control Elements, Connections and Mechanical Components24
Control Elements, Connections and Mechanical Components24
Standard I/O Connecting Plug (X1) Pin Assignment for Robot Control26
General26
Standard I/O (X1) Connecting Plug Pin Assignment26
Installation and Commissioning27
Safety29
Ensuring that the Cleaning Device Is Depressurised30
Before Commissioning31
Proper Use31
Operators, Maintenance Personnel31
Setup Regulations31
Compressed Air Supply Specifications31
Measures for the Safe Operation of the Device with Untrained Personnel32
Screwing the Cleaning Device to the Underlying Surface33
Screwing the Cleaning Device and Installation Stand to the Underlying Surface33
Fitting the Cleaning Cutter35
Torch Cleaning Position36
Cleaning Position of the Welding Torch with Externally Routed Coolant Lines36
Cleaning Position of the Welding Torch with Internally Routed Coolant Lines36
Fitting the Clamping System for Welding Torches with Internally Routed Coolant Lines37
Tools Required37
Removing the Existing Clamping System37
Fitting the Twin Clamping System38
Adjusting the Lifting Device41
Installing the Compressed Air Supply43
Establishing the Compressed Air Supply for the Cleaning Device, Function of the Com43
Starting up the Parting Agent Nebuliser44
Fill Parting Agent Container (1 Litre) and Connect to the Cleaning Device44
Connect the Parting Agent Container (10 Litres) to the Cleaning Device45
Adjusting the Parting Agent Nebuliser Spray Amount46
Using the Fill-Level Control Sensor47
Optional Fill-Level Control Sensor47
Controls and Indicators on the Sensor47
Installation Adapter Borehole Dimensions47
Fitting the Fill-Level Control Sensor48
Calibrating the Empty State49
Calibrating the Full State49
Locking/Unlocking the Fill-Level Control Sensor50
Electrical Connection50
Manually Checking the Cleaning Device Functions51
Safety51
Checking Functions Manually51
Starting up the Cleaning Device53
Prerequisites for Start-Up53
Cleaning Programme54
Safety54
Cleaning Program Sequence - Overview55
Wire Cutter56
Parting Agent Level" Query (Option)57
Cleaning Motor Lowered" Query58
Gas Nozzle Free" Query59
Cleaning60
Signal Waveform for Cleaning65
Signal Inputs65
Signal Outputs65
Signals Not Defined Using Time66
Signal Waveform: Wire Cutter (Inputs and Outputs)66
Care, Maintenance and Disposal67
Safety69
Care, Maintenance and Disposal71
General71
Before each Start-Up71
Daily71
Weekly71
Every 6 Months71
As Necessary71
Disposal72
Adjust the Swivel Mechanism Stop Angle73
General73
Preparatory Work73
Adjust the Swivel Mechanism Stop Angle74
And Finally75
Troubleshooting77
Safety79
Troubleshooting81
Errors in Program Sequence81
Technical Data83
Technical Data85
Robacta Reamer V Twin85
Appendix87
Circuit Diagram Robacta Reamer V Twin89
Robacta Reamer V Twin Pneumatic Diagram90
Declaration of Conformity91

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