Home
Fronius
Welding System
WF 25i REEL 4R
Fronius WF 25i REEL 4R User Manual
5
of 1
of 1 rating
152 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Fronius prints on elemen
t
al c
h
lorine free paper (
E
CF) sourced fro
m
cer
t
if
i
ed s
us
tai
n
abl
e
fores
t
s (
F
SC)
.
/ Perfect Charging /
Perfect W
elding
/ Solar Energy
TPS/i Robotics welding system
Push
EN
Operating instructions
MIG/MAG robot welding system
42,0426,0183,EN
019-31032021
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Rules
7
Explanation of Safety Notices
7
General
7
Intended Use
8
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Protecting Yourself and Others
9
Danger from Toxic Gases and Vapours
9
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
10
Meandering Welding Currents
11
EMC Device Classifications
12
EMC Measures
12
EMF Measures
12
Specific Hazards
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
14
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
15
Commissioning, Maintenance and Repair
16
Safety Inspection
16
Disposal
16
Safety Symbols
17
Data Protection
17
Copyright
17
Description of the Warning Notices on the Device
18
System Configurations
21
System Configurations - Conventional Robot
23
Push with Wire Drum
23
Push with Wirespool
24
Push with 4-Roller Unreeling Wirefeeder and Wire Drum
25
System Configurations - PAP
26
Push with Wire Drum
26
Push with Wirespool
27
Push with 4-Roller Unreeling Wirefeeder and Wire Drum
28
System Components
29
WF Wire-Feed Unit
31
Device Concept
31
Proper Use
31
Safety
31
Warning Notices on the Device
32
WF 25I REEL R /4R, WF 30I REEL R /2R
34
Safety
34
Device Concept
34
Application Area
34
Proper Use
34
Warning Notices on the Device
34
Interconnecting Hosepack
37
General
37
Torch Hosepack
38
General Remarks
38
Scope of Supply
38
Buttons on the Robacta MHP Hosepack
38
Crashbox /I
39
General Remarks
39
Also Required for Installation
39
Device Concept
39
Application Areas
40
Information on Repairing Crashboxes
40
Scope of Supply
40
Clamp System Scope of Supply and Options
41
Robot Welding Torch
42
Safety
42
General
42
Controls, Connections and Mechanical Components
43
Control Elements and Mechanical Components
45
Safety
45
Gas Test/Wire Threading Control Panel (Optional)
45
WF 15I / 25I / 30I R
48
WF 15I R, WF 30I R Connections
48
WF 30I R / L Connections
48
WF 25I R Connections
49
WF 25I R / L Connections
49
WF 15I / 25I / 30I R PAP
51
WF 15I R PAP, WF 30I R PAP Connections
51
WF 25I R PAP Connections
51
WF 25I R / L PAP Connections
51
WF 25I REEL R /4R, WF 30I REEL R /2R
53
Safety
53
Controls, Connections and Mechanical Components
53
Control Panel
55
Installation - Conventional Robot
59
Fitting the Welding System to a Conventional Robot
61
Safety
61
Fitting the Tps/I Welding System to a Conventional Robot
61
Fitting the Wire-Feed Unit
62
Fitting the Wirefeeder Holder
62
Fitting the Wirefeeder
62
Fitting the Crashbox /I to the Robot
64
Installing the Crashbox/I Dummy on the Robot
65
Fitting the Clamp System
67
Special Tilt Angle for the Welding Torch
67
Fitting the Clamp System
68
Fitting the Clamp System with Extension
68
Fitting the MHP G / W Hosepack
69
Fitting the MHP G / W Conventional Hosepack - Standard
69
Optimum Hosepack Arrangement
69
Fitting the Tps/I Torch Neck
70
Safety
70
Fitting the Tps/I Torch Body - Standard
70
OPT / I MHP Wirebrake" Option
70
Fitting the Inner Liner Inside the Torch Hosepack
71
Fitting the Interconnecting Hosepack
73
Fitting the Standard Interconnecting Hosepack to the Robot
73
Connecting the Extension Hosepack
73
Connecting the MHP W Hosepack
75
Connecting Wire-Feed Unit to System Components
78
Safety
78
General
78
Connecting the Wirefeeder to the System Components
78
Fitting the OPT / I MHP Wirebrake and Torch Body
81
Safety
81
Prerequisites for Operation
81
Compressed Air Supply Specifications
81
Remedying the Clamping Marks on the Wire Electrode
81
Technical Data
82
Fitting the Opt/I MHP Wirebrake
82
Removing the OPT / I MHP Wirebrake and Torch Body
84
Safety
84
Fitting the Unreeling Wirefeeder
85
Installation - PAP
87
Fitting the Welding System to a PAP Robot
89
Safety
89
Fitting the Tps/I Welding System to a PAP Robot
89
Maximum Axis Rotation
89
Fitting the Wire-Feed Unit
91
Fitting the WF 15I/25I/30I R PAP
91
Installing the Crashbox /I PAP on the Robot
92
Installing the Crashbox/I Dummy on the Robot
93
Fitting the Mhpi/Mhp S G/W PAP Hosepack
95
Fitting the Robacta MHP G/W PAP Hosepack
95
OPT / I MHP Wirebrake" Option
96
Fitting the Inner Liner Inside the Torch Hosepack
97
Fitting the Mhpi/Mhp S G/W PAP SM Hosepack
99
Fitting the Robacta MHP G/W PAP SM Hosepack
99
OPT / I MHP Wirebrake" Option
100
Fitting the Inner Liner Inside the Torch Hosepack
101
Fitting the Interconnecting Hosepack
103
Fitting the PAP Interconnecting Hosepack to the Robot
103
Connecting the Extension Hosepack
104
Connecting the Interconnecting Hosepack
105
Connecting Wire-Feed Unit to System Components
106
Safety
106
General
106
Connecting the WF 15I/25I/30I R PAP to the System Components
106
Start-Up
109
Inserting/Replacing Feed Rollers
111
General
111
WF 25I Reel 4R: Inserting/Replacing Feed Rollers for the 4-Roller Drive
111
WF 30I Reel 2R: Inserting/Replacing Feed Rollers for the 2-Roller Drive
112
Inserting/Replacing Feed Rollers
113
Feeding in the Wire Electrode
115
Insulated Routing of Wire Electrode to Wirefeeder
115
Setting the Contact Pressure
117
Start-Up
118
Requirements
118
General
118
Troubleshooting, Maintenance and Disposal
119
Troubleshooting
121
Safety
121
Fault Diagnosis
121
Care, Maintenance and Disposal
124
General
124
Safety
124
Every Start-Up
124
Special Care of O-Rings
125
Whenever the Welding Torch or Torch Hosepack Is Changed
125
Every 6 Months
125
Preparing the WF 15I/25I/30I R PAP for Replacement of the Welding Torch Inner Liner
125
Recognising Faulty Wearing Parts
126
MTG D, MTW D - Fitting Wearing Parts to the Torch Body
127
Fitting Wearing Parts to the Torch Body - MTW 700 I
128
Removing the Crashbox PAP from the Robot (Without Mounting Key)
128
Removing the Crashbox PAP from the Robot (with Mounting Key)
130
Changing the Torch Hosepack, Changing the Interconnecting Hosepack
132
Cleaning the Welding Torch
133
Disposal
133
Technical Data
135
WF Wire-Feed Unit
137
WF 15I R, WF 15I R PAP
137
WF 25I R, WF 25I R PAP, WF 25I R / L
137
WF 30I R, WF 30I R PAP, WF 30I R / L
138
Unreeling Wirefeeder WF REEL
139
WF 25I REELR /4R/G/W
139
WF 30I REELR /2R/G/W
139
Crashbox /I
140
Technical Data, Triggering Torques and Weight/Distance Diagram
140
Torch Hosepack
143
MHP 400I G / R
143
MHP 400I G / R / PAP
143
MHP 700I W / R (0.95 - 2.25 M / 3.12 - 7.38 Ft.)
144
MHP 700I W / R (3.25 - 4.25 M / 10.66 - 13.12 Ft.)
144
MHP 700I W / R / PAP
146
Robot Welding Torch
147
Gas-Cooled Robot Welding Torches
147
Water-Cooled Robot Welding Torches
148
Interconnecting Hosepacks
150
HP 70I, HP PC Cable HD
150
5
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Fronius WF 25i REEL 4R and is the answer not in the manual?
Ask a question
Fronius WF 25i REEL 4R Specifications
General
Brand
Fronius
Model
WF 25i REEL 4R
Category
Welding System
Language
English
Related product manuals
Fronius WF 25i
72 pages
Fronius WF 15i
72 pages
Fronius CWF 25i
48 pages
Fronius MTB 500i W ML
172 pages
Fronius Virtual Welding
168 pages
Fronius MAGIC WAVE 2000 FUZZY
83 pages
Fronius TPS 320i
228 pages
Fronius TransTig 1600
58 pages
Fronius VarioStar 2500
147 pages
Fronius TransPocket 180
60 pages
Fronius TransPocket 150
120 pages
Fronius TransPocket 1500
117 pages
To Next PageTo Next Page
Need help?
General
