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Fronius WF 25i REEL 4R User Manual

Fronius WF 25i REEL 4R
152 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
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TPS/i Robotics welding system
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EN
Operating instructions
MIG/MAG robot welding system
42,0426,0183,EN 019-31032021

Table of Contents

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Fronius WF 25i REEL 4R Specifications

General IconGeneral
Welding ProcessMIG/MAG
Wire Reel Diameter300 mm
Number of Rollers4
Input voltage3 x 400 V
Protection classIP23
Input frequency50-60 Hz

Summary

Safety and General Information

Safety Notice Symbols

Explains DANGER, WARNING, CAUTION, and NOTE symbols used in the manual.

Intended Use and Operator Obligations

Defines proper usage, operator/personnel duties, and environmental conditions.

Mains Connection Requirements

Details requirements and considerations for connecting the device to the mains supply.

System Configurations

Conventional Robot Configurations

Details on system setups for conventional robot integration.

PAP Robot Configurations

Details on system setups for PAP robot integration.

System Components

WF Wire-Feed Unit

Details on device concept, proper use, and safety for wire-feed units.

Interconnecting Hosepack

Explains the function and variants of the interconnecting hosepack.

Torch Hosepack

Information on Robacta MHP hosepacks, scope of supply, and buttons.

CrashBox /i Protection Device

Details on the CrashBox /i as a protection device for torch bodies.

Clamp System and Options

Outlines the scope of supply and options for the clamp system.

Robot Welding Torch

Covers safety and general information about robot welding torches.

Controls, Connections, and Mechanical Components

Control Elements and Mechanical Components

Identifies control elements and mechanical parts of the device.

Gas Test / Wire Threading Control Panel

Describes the optional control panel for gas testing and wire threading.

Installation - Conventional Robot

System Installation Steps

Order of fitting components: wire-feed unit, CrashBox, clamp, torch, hosepack.

Wire-Feed Unit Installation

Details on fitting the wire-feed unit, including holder and wirefeeder.

CrashBox /i and Clamp System Installation

Procedures for fitting CrashBox /i, dummy, and clamp systems.

Hosepack and Torch Installation

Instructions for fitting MHP G/W, TPS/i torch neck, inner liner, and interconnecting hosepacks.

Connecting Wire-Feed Unit

Steps for connecting extension, MHP W, and overall wire-feed unit to components.

Installation - PAP Robots

PAP Robot System Mounting

Steps to fit the TPS/i system, including axis rotation limits.

Wire-Feed Unit and CrashBox Installation

Procedures for installing WF PAP wire-feed units and CrashBox /i PAP.

PAP Hosepack and Interconnecting Hosepack

Fitting MHPi/MHP PAP hosepacks, inner liners, and PAP interconnecting hosepacks.

Connecting PAP Wire-Feed Unit

Steps for connecting extension, interconnecting, and system components.

Start-up Procedures

Feed Roller Management

Inserting and replacing feed rollers for optimal wire feed.

Wire Electrode Feeding and Handling

Procedures for feeding wire, ensuring insulated routing, and setting pressure.

System Commissioning Requirements

Essential requirements for commissioning the welding system.

Troubleshooting, Maintenance, and Disposal

Troubleshooting Welding System Faults

Diagnosing and resolving issues like power source failure or no welding current.

Regular Care and Maintenance

Procedures for daily checks, O-ring care, and cleaning of the system.

Proper Disposal Procedures

Guidelines for responsibly disposing of the welding equipment.

Technical Data

Wire-Feed Unit Specifications

Technical details for WF 15i/25i/30i R and WF 25i R/L wire-feed units.

Unreeling Wirefeeder Details

Technical specifications for WF REEL unreeling wirefeeders.

CrashBox /i Technical Information

Item numbers, deflection, torques, and weights for CrashBox /i models.

Robot Torch and Hosepack Data

Technical specifications for robot torches and interconnecting hosepacks.

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