EasyManua.ls Logo

Fronius TransPocket 1500 Service Manual

Fronius TransPocket 1500
117 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
1
Service Manual

Table of Contents

Other manuals for Fronius TransPocket 1500

Question and Answer IconNeed help?

Do you have a question about the Fronius TransPocket 1500 and is the answer not in the manual?

Fronius TransPocket 1500 Specifications

General IconGeneral
BrandFronius
ModelTransPocket 1500
CategoryWelding System
LanguageEnglish

Summary

Safety Rules

General Remarks on Safety

Provides overview of safety principles and responsibilities for operating the power source.

Intended Use and Purpose

Defines the correct usage of the power source to avoid hazards and damage.

Personal Protective Equipment (PPE)

Lists essential PPE for safe operation, including footwear, gloves, eye protection, and clothing.

Hazards from Gases and Vapors

Warns about dangers of fumes and gases, stressing ventilation and fume extraction.

Hazards from Flying Sparks

Advises on fire/explosion hazards and keeping combustible materials away from the welding area.

Hazards from Mains and Welding Current

Highlights the fatal risks of electric shock and stresses proper cable and connection maintenance.

Hazards with Open Housing

Warns about live parts and stored electrical charges when the machine is open.

Particular Danger Spots

Identifies specific high-risk areas, including fire/explosion zones and high voltage testing.

Installation Location Safety

Stresses firm placement, workplace cleanliness, and adherence to fire/explosion regulations.

Safety in Normal Operation

Ensures protective features are functional and no one is endangered during operation.

Safety Inspection and Maintenance

Mandates regular checks by trained personnel and outlines relevant standards.

Technical Data and Rating Plate

Rating Plate Information

Explains the data contained on the TP 1500 power source rating plate.

Weld Process Data on Rating Plate

Provides information on intended weld processes and associated parameters.

Duty Cycle Specifications

Power Supply Data

Standard Characteristic Curve

Illustrates the standardized relationship between welding voltage and amperage.

Setup and Installation Regulations

Mains Connection and Voltage

Functional Principles

Resonance Converter Technology

Details the resonance converter principle used for generating high-frequency voltage.

Series-Parallel Converter Details

Increasing Output Voltage with Series-Parallel Resonance

Explains how series-parallel resonance increases output voltage with load resistance.

Complex Regulation Explained

Measuring and Regulating Welding Parameters

Explains how welding current and voltage are measured and regulated by a microcontroller.

Welding Parameter Regulation (Cont.)

Hot-Start and Anti-Stick Functions

Details the Hot-Start function for improved ignition and Anti-Stick for preventing electrode sticking.

TIG-Comfort-Stop Function

VRD - Voltage Reduction Device

VRD Operation Details

Component Handling Basics

Electrostatic Discharge (ESD) Precautions

Ensures safe handling of electrostatic-sensitive devices (ESDS) and protection areas (EPA).

Measuring and Testing Equipment

Required Test Equipment

Lists necessary equipment like oscilloscopes, multimeters, and test units for diagnostics.

Care and Maintenance

Regular Checks and Cleaning

Outlines routine safety checks and cleaning procedures for long-term operational readiness.

Troubleshooting Guide

Troubleshooting Table - Errors and Remedies

Lists common errors, their causes, and recommended remedies for troubleshooting.

Troubleshooting Table (Continued)

Parameter Adjustment and Verification

Checking Max Amperage and Hot-Start

Verifies the Hot-Start function and maximum welding current output using test equipment.

Setting Maximum Welding Amperage

Adjusts the potentiometer on the LCA15 board to set the correct maximum welding current.

Setting Max Amperage (Cont.)

Checking Minimum Welding Amperage

Checking Min Amperage (Cont.)

Checking Open-Circuit Voltage

Checking Open-Circuit Voltage (Cont.)

Open-Circuit Voltage Check (TP 1500 VRD)

Arc Force and Anti-Stick Check

Arc Force and Anti-Stick Check (Cont.)

Cycle Test Procedure

Cycle Test Procedure (Cont.)

Transistor Module Diode Path Testing

Transistor Module Testing (Cont.)

Secondary Diode Testing

Secondary Diode Testing (Cont.)

PE Conductor Test

PE Conductor Test (Cont.)

Insulation Testing

Insulation Testing (Cont.)

Maintenance and Repair Work

Installation: LCG15 Board and Secondary Diode

Removing the LCG15 Board

Removing LCG15 Board (Cont.)

Removing the Secondary Diode

Fitting the Secondary Diode

Installation: LCA15 Board

Removing the LCA15 Board

Removing LCA15 Board (Cont.)

Fitting the LCA15 Board

Fitting LCA15 Board (Cont.)

Installation: FPA15 Board

Removing the FPA15 Board

Removing FPA15 Board (Cont.)

Fitting the FPA15 Board

Fitting FPA15 Board (Cont.)

Installation: Varistor

Removing the Varistor

Fitting the Varistor

Installation: Transformer

Removing the Transformer

Fitting the Transformer

Installation: Temperature Sensor

Removing the Temperature Sensor

Fitting the Temperature Sensor

Installation: Fan

Removing the Fan

Removing Fan (Cont.)

Fitting the Fan

Fitting Fan (Cont.)

Installation: Mains Switch and Cable

Removing the Mains Switch

Removing the Mains Cable

Mounting the Mains Cable

Fitting the Mains Switch

Installation: Gas Solenoid Valve

Removing the Gas Solenoid Valve

Fitting the Gas Solenoid Valve

Installation: Potentiometer, Connection Socket & Seal

Removing Seal for Remote Control Socket

Removing Remote Control Socket Seal (Cont.)

Removing Potentiometer and Remote Control Socket

Fitting Potentiometer and Remote Control Socket

Fitting Seal for Remote Control Socket

Fitting FPA15 Board with Seal and Sockets

Installation: Front Housing, Label & Sockets

Removing Welding Sockets

Removing the Front of the Housing

Removing Front Housing (Cont.)

Fitting the Front of the Housing

Fitting Welding Sockets

Fitting Welding Sockets (Cont.)

Related product manuals