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Fronius TransSteel 5000 Pulse User Manual

Fronius TransSteel 5000 Pulse
140 pages
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Op erating
instructions
TransSteel 4000 Pulse
TransSteel 5000 Pulse
42,0426,0353,EA 007-04052022
EN-US
Operating instructions

Table of Contents

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Fronius TransSteel 5000 Pulse Specifications

General IconGeneral
Input Voltage3 x 400 V
Output Current Range10 - 500 A
Protection ClassIP 23
Rated Input Frequency50/60 Hz
Efficiency85 %
Welding ProcessesMIG/MAG, TIG, MMA

Summary

Safety Instructions

Explanation of Safety Symbols

Defines DANGER, WARNING, CAUTION, NOTE symbols and their meanings.

Electrical and Grid Safety

Addresses risks from grid connection, current, and necessary protective measures.

Personal Protection and Environmental Hazards

Covers personal protective equipment, toxic gases, flying sparks, and fire hazards.

Shielding Gas Safety

Covers safety for gas cylinders, requirements, and leak risks.

Device Warnings and Safety

Warning Notices on the Power Source

Explains device warnings and basic requirements for safe operation.

MIG/MAG Welding Processes

Voltage Reduction Device (VRD) Safety

VRD Function and Principles

Explains the VRD's safety function, operating principle, and application conditions.

Installation and Startup

Pre-Installation Safety and Intended Use

Covers critical safety warnings and defines the device's intended purpose before installation.

Grid Connection and Mains Cable Installation

Details grid connection requirements, mains cable connection, and associated safety precautions.

MIG/MAG Welding Operations

Power Limitation Safety Feature

Explains the power limitation feature that maintains process safety by adjusting wire speed.

MIG/MAG Synergic Welding Setup

Guides on selecting parameters and starting synergic welding operations.

MMA Welding and Arc Air Gouging

Manual Metal Arc Welding (MMA) Procedures

Details MMA welding preparation, safety, process initiation, and parameter adjustments.

Arc Air Gouging Procedures

Guides on preparation, safety, operation, and parameter settings for arc air gouging.

Setup Settings

Welding Circuit Measurement

Measuring Welding Circuit Resistance

Explains how to measure welding circuit resistance for MIG/MAG and MMA processes.

Troubleshooting and Maintenance

General Troubleshooting and Safety

Provides general troubleshooting steps and safety guidelines for electrical and grounding issues.

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