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Welding System
TransSteel 3500
Fronius TransSteel 3500 User Manual
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42,0426,0076,EN
035-15052020
TransSteel 3500, TransSteel 5000
[
Operating Instructions
MIG/MAG Power source
EN
2
Table of Contents
Default Chapter
5
Table of Contents
5
Safety Rules
7
General
7
Proper Use
7
Environmental Conditions
7
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Protecting Yourself and Others
8
Danger from Toxic Gases and Vapours
9
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
10
Meandering Welding Currents
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Specific Hazards
12
Requirement for the Shielding Gas
13
Danger from Shielding Gas Cylinders
13
Danger from Escaping Shielding Gas
14
Safety Measures at the Installation Location and During Transport
14
Safety Measures in Normal Operation
15
Commissioning, Maintenance and Repair
15
Safety Inspection
16
Disposal
16
Safety Symbols
16
Data Protection
16
Copyright
16
General Information
17
General
19
Device Concept
19
Requirements
19
Functional Principle
19
Application Areas
19
Warning Notices on the Device
20
System Components
22
General
22
Safety
22
Overview
22
Options
23
General
23
Machine Interface
23
Gas Test Button
23
Gas Preheater CO2 Connection
23
VRD: Safety Function
24
VRD: Safety Principle
24
Control Elements and Connections
27
Description of the Control Panels
29
General
29
Remote" Control Panel
30
General
30
Connections, Switches and Mechanical Components
31
Tst 3500/5000 Power Source
31
Installation and Commissioning
33
Minimum Equipment Needed for Welding Task
35
General
35
MIG/MAG Welding, Gas-Cooled
35
MIG/MAG Welding, Water-Cooled
35
Before Installation and Commissioning
36
Safety
36
Utilisation for Intended Purpose Only
36
Setup Regulations
36
Mains Connection
37
Connecting the Mains Cable
38
General
38
Stipulated Mains Cables and Strain-Relief Devices
38
Fitting the Europe Strain-Relief Device
39
Fitting the Strain-Relief Device for Canada / US and Tst 5000 MV Europe
40
Generator-Powered Operation
42
Start-Up
43
General
43
Information on System Components
43
Fitting the System Components (Overview)
43
Strain-Relief Device
44
Connecting the Interconnecting Hosepack
45
Connecting the Gas Cylinder
45
Creating a Grounding (Earthing) Connection, Connecting the Welding Torch
46
Laying the Hosepacks Correctly
46
Other Activities
46
Troubleshooting and Maintenance
47
Troubleshooting
49
General
49
Safety
49
Power Source - Troubleshooting
49
Care, Maintenance and Disposal
52
General
52
Safety
52
At Every Start-Up
52
Every 2 Months
52
Every 6 Months
52
Disposal
53
Technical Data
54
Special Voltages
54
Explanation of the Term "Duty Cycle
54
Tst 3500
54
Tst 5000
55
Tst 3500 MV
56
Tst 5000 MV
57
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Operating Instructions/Spare Parts List
52 pages
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Fronius TransSteel 3500 Specifications
General
Input Voltage
3 x 400 V
Welding Process
MIG/MAG, TIG, MMA
Protection Class
IP23
No-Load Voltage
68 V
Input Frequency
50-60 Hz
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