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Fronius TRANSTIG 2000 User Manual

Fronius TRANSTIG 2000
83 pages
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42,0410,0374 012000
Primary transistor-switched
TIG-welding rectifier
Primärgetakteter
WIG-Schweißgleichrichter
Redresseur de soudage
TIG à hacheur primaire
OPERATING
INSTRUCTIONS
SPARE PARTS
LIST
BEDIENUNGS-
ANLEITUNG
ERSATZTEIL-
LISTE
MODE
D’EMPLOI
LISTE DE PIECES
DE RECHANGE
MAGIC WAVE 2000 FUZZY
TRANSTIG 2000

Table of Contents

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Fronius TRANSTIG 2000 Specifications

General IconGeneral
Welding ProcessTIG, MMA
Input Voltage230 V
Input Frequency50/60 Hz
Welding Current Range (TIG)5 - 200 A
Welding Current Range (MMA)10 - 180 A
Rated Welding Current200 A
Open Circuit Voltage70 V
Protection ClassIP 23
Insulation ClassF

Summary

Safety Rules

General Safety Precautions

Covers general remarks, intended use, owner/personnel obligations, PPE, and informal safety measures.

Hazard Warnings

Details risks from noxious gases, flying sparks, mains/welding current, and specific danger spots.

Installation and Operational Safety

Focuses on precautions for installation location and safe operation in normal conditions.

Maintenance, Calibration, and Compliance

Covers safety inspections, alterations, spare parts, calibration, CE marking, and copyright.

Machine Details and Specifications

General Description and Construction

Provides an overview of the welding machine's design, construction, and compact features.

Technical Advantages and Features

Highlights specific benefits like low consumption, high efficiency, and capabilities for TIG/electrode welding.

Functional Sequence

Explains the internal electronic process from mains voltage to output current.

Commissioning and Setup

General Commissioning

Covers HF interference, electrical work, mains voltage, and fuse protection requirements.

Setup and Environmental Considerations

Details protection class, open-air operation, cooling, dust, and stability for machine setup.

Technical Data

Description of Controls

Front Panel Layout (Magic Wave 2000 Fuzzy)

Detailed illustration and numbering of controls on the Magic Wave 2000 Fuzzy front panel.

Front Panel Layout (Transtig 2000)

Detailed illustration and numbering of controls on the Transtig 2000 front panel.

Control Functions

Indicators and Selector Switch

Explains the function of digital meters, selector switches, and LED indicators.

4-Step Mode Operation

Details the functional sequence for 2-step and 4-step welding modes, including variants.

Program Levels and Parameters

Accessing Program Levels

Procedure to access pre-setting, Level 1, Level 2, and Level 3 program levels.

TIG and Electrode Parameters

Lists adjustable parameters for TIG and electrode welding modes.

Pre-set Fronius Programs

Details parameters for the standard Fronius program for GAS, Hti, HCU, UPS, SCU, etc.

Programming and Security

Program Level Access and Codelock

Explains accessing program levels and activating the electronic codelock for machine security.

Connection Points

Describes connection points for TIG torch, sockets, and remote control units.

Remote Control Operation

Available Remote Control Units

Lists available remote control units: TR53mc, TPmc, TR50mc, TR51mc, TR52mc.

TR 53mc AC Unit Details

Details external setting facility for welding current, AC balance, and AC frequency.

General Connection Guidelines

Instructions for connecting and operating various remote control units with the power source.

Specific Remote Control Units

TR 50mc Pulsing Unit

For continuous adjustment of pulsing current, frequency, and background current.

TR 52mc Pedal Unit

Allows pedal control of current regulation, start arc, pulse current, and crater current.

TR 51mc Spot-Welding Unit

For automatic spot-welding sequence, setting current and time.

Remote Control Unit Functions

TR 50mc Pulsing Operation

Explains pulsing current, frequency, duty cycle, and functional sequences for 2-step/4-step modes.

TR 52mc Pedal Operation

Details functional sequence for 2-step operation with pedal control of current and crater-fill.

Pedal and Spot-Welding Control

TR 52mc Pedal Unit Operation

Functional sequence for pedal control of current, start arc, and crater-fill.

TR 51mc Spot-Welding Operation

Describes the automatic spot-welding sequence and limitations.

Spot Welding and TPmc Control

Automatic Spot-Welding Sequence

Details the sequence of operations for automatic spot-welding using the torch.

TPmc Remote Control Unit

For manual electrode and TIG welding, controlling main current and arc force.

Current and Arc Force Control

Welding Current Adjustment (TPmc)

Dial for continuous adjustment of welding current for TIG and Electrode modes.

Arc Force Control Dial Function

Influences short circuit amperage for arc characteristics, with examples for different electrodes.

TIG Welding with HF Ignition

HF Ignition Safety and Setup

Covers safety precautions for HF ignition and the initial setup procedure.

Igniting the Arc (HF)

Describes the process of igniting the arc using HF ignition without touching the workpiece.

Welding Ignition Methods

Igniting the Arc (Contact Ignition)

Details igniting the arc by touching the workpiece with the electrode.

Ignition Monitoring and TIG without HF

Explains monitoring function and procedure for TIG welding without HF.

Manual Electrode Welding

Manual Electrode Welding Startup

Steps for connecting cables, selecting polarity, setting controls, and initiating welding.

Manual Electrode Welding Safety

Precautions regarding the tungsten electrode being live during manual electrode welding.

Maintenance and Module Replacement

Electronic Module Exchange

Procedure for exchanging electronic modules, requiring qualified personnel and safety precautions.

Basic Maintenance Procedures

Guidelines for checking mains plug, cables, torch, and cleaning the unit's interior.

Power Supply Board LED Checklist

LED Indicators and Connections

Lists LED indicators and their functions related to power supply and control units.

Troubleshooting Guide - Part 1

Machine Not Working / No Torch Reaction

Identifies causes and remedies for the machine not powering up or responding to the torch trigger.

No Welding Current Issues

Addresses faults related to absence of welding current, including overheating and overvoltage.

Troubleshooting Guide - Part 2

Gas Flow and Arc Ignition Problems

Covers issues with gas flow, poor arc ignition, and weak or absent HF.

Current Regulation and Remote Control Faults

Addresses malfunctions in welding current regulation and remote control unit operation.

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