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Fronius TRANSTIG 330 - User Manual

Fronius TRANSTIG 330
89 pages
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42,0410,0226 1/97
Primary transistor-switched
TIG-welding rectifier
Primärgetakteter
WIG-Schweißgleichrichter
Redresseur de soudage
TIG à hacheur primaire
OPERATING
INSTRUCTIONS
LIST OF
SPARE PARTS
BEDIENUNGS-
ANLEITUNG
ERSATZTEIL-
LISTE
MODE
D’EMPLOI
LISTE DE PIECES
DE RECHANGE
TRANSTIG 330/450

Table of Contents

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Fronius TRANSTIG 330 Specifications

General IconGeneral
BrandFronius
ModelTRANSTIG 330
CategoryWelding System
LanguageEnglish

Summary

Operating Instructions

General Details

Basic Machine Design

Describes the modular construction, compact dimensions, and quality features of the Fronius TRANSTIG welding machine.

Cooling and Functional Sequence

Explains how cooling air circulates and details the machine's functional operational sequence.

Commissioning and General Details

Safety Warnings and Precautions

Covers HF interference warnings and essential electrical work safety.

Technical Data and Setup

Provides key technical specifications and setup instructions for the welding machine.

Assembly of Water-Cooled Machines

Mounting and Securing Components

Instructions for fitting mounting brackets, plates, and securing the power source.

Installing Cooling Unit and Hoses

Steps for inserting the cooling unit and connecting water hoses to the control unit.

Connecting Cooling Unit Power

Procedure for plugging the 5-pole power plug for the FK7 cooling unit into the power source.

Cooling Unit Commissioning

Coolant Checks and Circulation

Covers accessing the reservoir, checking water, and bleeding air from circulation.

Coolant Type and Additives

Specifies using clean tap water and adding pure alcohol for frost protection.

Gas Cylinder Mounting and Connection

Cylinder Positioning and Securing

Guidance on placing the gas cylinder on the platform and securing it with the safety chain.

Valve, Regulator, and Hose Connection

Steps for preparing the gas cylinder valve and connecting the regulator and gas hose.

Description of Controls

Power and Status Indicators

Details the Mains ON/OFF switch and operational readiness, over/undervoltage, and overtemperature indicators.

Function Selector and TIG Modes

Explains the function selector switch and indicators for 2-step TIG welding.

Description of Controls (Continued)

4-Step Operation Indicators and Sequences

Covers indicators and sequences for 4-step TIG welding variants.

Manual Welding and Remote Socket

Details the manual electrode welding indicator and the remote control unit socket.

Description of Controls (Continued)

Pulsed and Spot Welding Indicators

Describes LED indicators for TIG pulsed arc and spot welding operations.

Welding Current and Time Adjustments

Covers gas pre-flow, start arc, up-slope, main current, down-slope, crater current, and post-flow.

Ammeter and HF Ignition Control

Details the digital ammeter, HF selector switch, frequency range, and soft start dial.

FHF 5-1 High-Frequency Ignition Device

Spark Gap Adjustment and Monitoring

Provides instructions for adjusting the spark gap and notes on ignition monitoring.

Torch Assembly and Connections

Steps for assembling a water-cooled TIG torch and connecting it to the machine.

Assembling a Gas-Cooled TIG Torch

Remote Control Operation

Available Remote Control Units

Lists the different types of remote control units compatible with the machine.

TP3;TP4-SP Remote Controls

Details the TP3 and TP4-SP remote control units for manual electrode and TIG welding.

Welding Current and Arc Force Dials

Explains the function of the welding current and arc force control dials.

Remote Control Operation (Continued)

Hot-Start Control and Unit Connection

Covers the hot-start control dial and procedures for connecting remote control units.

Welding Without Remote Control

Explains parameters used when no remote control unit is connected to the machine.

Control Dial Descriptions (Continued)

Arc Force Range Notes and Switches

Discusses arc force range notes, switches, and their effects on welding characteristics.

Remote Control Unit Connection and Usage

Details connecting remote control units and welding without one.

TR 50-1 Remote Control Pulsing Unit

Pulsing Current Controls and Indicators

Covers pulsing current dial, LED indicator, pulse frequency, and background current settings.

Duty Cycle Dial and Selector Switch

Explains the duty cycle dial and the toggle selector switch for operating modes.

Connecting and Operating the TR 50-1 Unit

Details connecting the TR 50-1 unit and its functional description.

Pulsed Arc Operation with TR 50-1;TR 52-1

Pulse Current Regulation with TR 52-1 Pedal

How to regulate pulse current I, using the TR 52-1 remote-control pedal unit.

Connecting TR 50-1 and TR 52-1 Units

Procedure for linking the TR 50-1 pulsing unit to the TR 52-1 pedal unit.

TR 52-1 Pedal Unit Operation and Description

Explains the machine's automatic switch to 2-step operation and pedal control functions.

TR 52-1 Pedal Unit Operations

Connecting and Operating the TR 52-1 Pedal

Procedure for connecting the TR 52-1 unit and its functional description.

Main Current Limitation with Pedal

Explains the advantage of limited main current when using the remote pedal.

TR 51 Spot Welding Unit Operations

Connecting and Operating the TR 51 Unit

Procedure for connecting the TR 51 spot-welding unit and its functional description.

TIG Spot Welding with TR 51

TIG Welding with HF Ignition - Start Up

Instructions for starting TIG welding using high-frequency ignition.

HF TIG Welding Setup

Steps for setting up the machine for TIG welding with HF ignition.

TIG Welding Ignition Methods

Arc Ignition with FHF 5-1 Device

Describes arc ignition using the FHF 5-1 device, including torch positioning.

Contact Ignition Setup

Steps for setting up the machine for contact ignition TIG welding.

Soft-Start Ignition Setup

Steps for setting up the machine for soft-start contact ignition TIG welding.

Soft Start and Manual Electrode Welding

Manual Electrode Welding Setup

Instructions for setting up the machine for manual electrode welding.

General Safety Regulations

Machine and Electrical Safety Precautions

Covers machine safety, electrical hazards, HF, PE conductor, OCV, and rectifier safety.

Workpiece Clamp Safety

Personal Protection

Safety Gear and Arc Hazard Protection

Details safety gear, eye protection, protection for others, ventilation, and container welding.

Machine Module and Maintenance

Exchanging the TC 3 Electronic Module

Procedure for replacing the TC 3 electronic module, requiring trained personnel.

General and Water-Cooled Maintenance

Covers general maintenance and specific checks for water-cooled machines.

Troubleshooting Guide and Remedies

Machine Power and Trigger Issues

Troubleshooting steps for power-on failures and unresponsive torch triggers.

Welding Current Problems

Diagnosing issues related to the absence of welding current.

Arc Interruption Issues

Troubleshooting intermittent arc breaks.

Troubleshooting Guide (Continued)

Gas Flow and Arc Ignition Problems

Troubleshooting issues with gas flow, arc ignition, and HF signal strength.

Arc Stability and Current Regulation Issues

Diagnosing arc breaks in manual welding and current regulation problems.

Troubleshooting Guide (Continued)

Remote Control and Ammeter Issues

Troubleshooting remote control unit function and digital ammeter display.

Gas Post-Flow and Cooling Unit Problems

Diagnosing issues with gas post-flow and the FK7 cooling unit.

Fuse and Connection Descriptions (VE 34 C Board)

RET 34 Controller Board LEDs and Dials

Setting Dials for Current and Time Control

Details setting dials for striking current, hot-start, arc force, and welding current.

RET 34 LED Status and Value Indicators

Explains the status of LEDs and displays for theoretical values on the RET 34 board.

PWM 3 D Circuit Board LED Checklist

Transient Protection and PWM LEDs

Describes LEDs for transient protection and PWM start-up.

Mains Voltage and Phase Fault LEDs

Indicates LEDs for mains overvoltage, phase fault, and voltage fluctuations.

TC 3 Control Unit LED Checklist

Essential Control and Status LEDs

Details LEDs for emergency stop, current flow, gas, HF, and torch triggers.

Voltage LEDs, Relay, and Slider Switch

Covers voltage LEDs, the potential-free relay, and the %/Abs. slider switch.

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