Fronius TransTig 2200 User Manual

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TransTig 2200 / 2500 Comfort
TransTig 3000 / 4000 Comfort
TransTig 5000 Comfort
MagicWave 2200 / 2500 Comfort
MagicWave 3000 / 4000 Comfort
MagicWave 5000 Comfort
EN
Operating instructions
TIG power source
42,0426,0063,EN 022-18122020

Fronius TransTig 2200 Specifications

General

Brand	Fronius
Model	TransTig 2200
Category	Welding System
Language	English

Summary

Safety Rules

Explanation of Safety Notices

Explains the meaning of danger, warning, and caution symbols used in the manual.

General Safety and Proper Use

Covers general device safety, operator obligations, and intended use guidelines.

Environmental Conditions and Operator Obligations

Operator and Personnel Obligations

Details operator responsibilities, required training, and personnel duties.

Personal Protection and Electrical Risks

Personal Protection and Safety

Covers risks from sparks, radiation, fields, current, noise, and fumes.

Risks from Mains and Welding Current

Details dangers of electric shock from mains and welding current.

Specific Hazards and Gas Cylinder Safety

Meandering Currents and EMC Measures

EMF Measures and Specific Hazards

Addresses EMF risks, moving parts hazards, and hot components.

Shielding Gas Quality and Cylinder Safety

Specifies shielding gas quality and covers safety for gas cylinders.

Operational and Maintenance Safety

Escaping Gas Dangers and Installation Safety

Warns about escaping gas and details safety for installation and transport.

Safety in Normal Operation

Emphasizes ensuring safety devices are functional during device operation.

Commissioning, Maintenance, and Safety Inspection

Guidelines for commissioning, maintenance, repair, and periodic safety inspections.

Control Elements and Connections

Control Panel Descriptions

MagicWave Comfort Control Panel Details

Details the controls and indicators on the MagicWave control panel.

TransTig Comfort Control Panel Details

Details the controls and indicators on the TransTig control panel.

Installation and Commissioning

Pre-Installation and Commissioning Steps

Safety During Installation and Commissioning

Warns about incorrect operations and electric shock risks during installation.

Intended Use, Setup Regulations, and Mains Connection

Defines intended use, device regulations (IP 23), and mains connection.

Device Start-Up Procedures

Start-Up Safety Warnings and Cooling Unit Notes

Provides safety warnings for start-up and notes on using cooling units.

Commissioning Overview and Gas Cylinder Connection

Introduces commissioning and details safe gas cylinder connection.

Workpiece Grounding and Welding Torch Connection

Guides on grounding the workpiece and connecting the welding torch.

Welding Operations

TIG Welding Modes

Safety for TIG Modes

Warns about incorrect operation and electric shock risks when using TIG modes.

Welding Symbols and Parameter Explanations

2-Step and Spot Welding Modes

Describes the 2-step welding process and its spot welding functionality.

4-Step and Special 4-Step Modes

Detailed TIG Welding Process

Safety Precautions for TIG Welding

Warns about incorrect operation and electric shock risks during TIG welding.

Welding Parameter Display and Navigation

Explains how to navigate and display welding parameters on the device.

Core TIG Welding Parameters

Details essential TIG parameters like Starting current, UpSlope, and Main current.

Welding Preparation Steps

TIG Welding Preparation

Outlines the steps required to prepare for TIG welding.

Arc Ignition Procedures

General Arc Ignition Principles

High-Frequency (HF) Ignition Method

Describes the HF ignition procedure, its benefits, and safety precautions.

Touchdown Ignition Method

Explains the touchdown ignition procedure and conditions for its use.

Ending the Welding Process

Special Welding Functions and Options

Arc Break Watchdog and Ignition Time-Out Functions

TIG Pulsing Functionality

Explains the TIG pulsing function for improved weld pool control.

Tacking Function for TIG DC Welding

TIG Cold-Wire Welding Process

Describes the TIG cold-wire welding process with a cold wire feeder.

MMA Welding Process

Safety Precautions for MMA Welding

Warns about incorrect operation and electric shock risks during MMA welding.

MMA Parameter Display and Navigation

Explains parameter display and navigation for MMA welding.

MMA Welding Parameters for Rod Electrodes

Details MMA parameters like Starting current and Main current.

MMA Welding Preparation and Mode Selection

Outlines preparation steps and MMA mode selection.

Welding Job Management

Safety for Welding Jobs

Warns about incorrect operation and electric shock risks when managing jobs.

Welding Parameter Navigation for Jobs

Explains parameter display and navigation for welding jobs.

TIG Welding Parameters for Jobs

Details TIG welding parameters within job management.

Rod Electrode Parameters for Jobs

Details rod electrode parameters within job management.

Saving Settings as a Welding Job

Job Saving Preparation and Process

Guides on preparing and saving settings as a job.

The Setup Menu Overview

TIG Setup Configuration

Opening the TIG Setup Menu

Provides steps to access and navigate the TIG setup menu.

Modifying TIG Welding Parameters

Guides on selecting and modifying TIG setup parameters.

TIG Setup Welding Parameters Details

Details parameters like Spot welding time and Tacking function.

Advanced TIG Setup

Opening the TIG Setup 2nd Menu

Provides steps to access and navigate the TIG setup 2nd menu.

Modifying Advanced TIG Parameters

TIG Setup 2nd Welding Parameters

AC Welding Setup

Opening the AC Setup Menu

Modifying AC Welding Parameters

Advanced AC Setup

Opening the Advanced AC Setup

Modifying Advanced AC Parameters

Push-Pull Unit Calibration

General Calibration Importance

Push-Pull Unit Calibration Procedure

Provides a step-by-step guide for calibrating the push-pull unit.

Push-Pull Calibration Service Codes

Open-Circuit Calibration Service Codes

Lists service codes, causes, and remedies for open-circuit calibration.

Engaged Calibration Service Codes

Lists service codes, causes, and remedies for engaged calibration.

MMA Rod Electrode Setup

Opening the MMA Rod Electrode Setup

Modifying MMA Rod Electrode Parameters

MMA Rod Electrode Setup Parameters

Advanced MMA Rod Electrode Setup

Opening the Advanced MMA Setup

Modifying Advanced MMA Parameters

Optimizing Welding Jobs

Procedure for Optimizing a Job

Step-by-step guide to optimizing a selected welding job.

Renaming Welding Jobs

Finalizing Job Optimization

Deleting Welding Jobs

Procedure for Deleting a Job

Step-by-step guide to delete a selected welding job.

Key Locking Feature

Activating Key Lock Function

Unlocking Keys

Factory Reset Function

Procedure for Factory Reset

Provides steps to perform a factory reset of the welding machine.

Troubleshooting and Maintenance

Troubleshooting Guide

General Troubleshooting Principles and Safety

Covers general principles, safety, and handling service codes.

Common Service Codes and Solutions (E1-E56)

Power Supply and Ignition Errors (E58-E73)

Power Source and Current/Voltage Issues

Troubleshooting for power source functionality and current/voltage issues.

Care, Maintenance, and Disposal

Safety During Care and Maintenance

Warns about incorrect work and electric shock risks during maintenance.

Routine Checks and Periodic Maintenance

Technical Data

Special Voltage Precautions

Warns about inadequately dimensioned electrical installations.

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TransTig 2200 Comfort Specifications

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TransTig 3000 Comfort Specifications

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TransTig 3000 Comfort MV Specifications

TransTig 4000 Comfort Specifications

TransTig 4000 Comfort MV Specifications

TransTig 5000 Comfort Specifications

TransTig 5000 Comfort MV Specifications