Fronius MagicWave 2200 User Manual

Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
/ Perfect Charging / Perfect Welding / Solar Energy
TransTig 2200 / 2500 Comfort
TransTig 3000 / 4000 Comfort
TransTig 5000 Comfort
MagicWave 2200 / 2500 Comfort
MagicWave 3000 / 4000 Comfort
MagicWave 5000 Comfort
EN
Operating instructions
TIG power source
42,0426,0063,EN 022-18122020

Fronius MagicWave 2200 Specifications

General

Brand	Fronius
Model	MagicWave 2200
Category	Welding System
Language	English

Summary

Safety Rules

Explanation of Safety Notices

Details the meaning of danger, warning, caution, and note symbols used in the manual.

General Safety and Operational Guidelines

Covers device manufacturing standards, operator obligations, and safety notice maintenance.

Proper Use and Prohibited Applications

Specifies the intended use of the device and lists prohibited applications like thawing pipes.

Operator and Personnel Obligations

Outlines the responsibilities of operators and personnel regarding safety and instruction.

Protecting Yourself and Others

Details risks from welding (sparks, radiation, fields, current) and required protective clothing.

Hazards from Gases, Sparks, and Currents

Covers dangers from toxic fumes, flying sparks, flammable vapors, and electrical risks.

Risks from Mains and Welding Current

Explains dangers of electric shock, live parts, cable safety, and double open circuit voltage.

Specific Hazards and Precautions

Warns about moving parts, welding wire risks, high temperatures, and special area provisions.

Shielding Gas Cylinder Safety

Provides safety instructions for handling and securing shielding gas cylinders to prevent explosions.

Safety Measures in Normal Operation

Emphasizes operating the device only with functional safety devices and never bypassing them.

Commissioning, Maintenance, and Repair Safety

Stresses using original parts, avoiding modifications, and performing safety inspections.

Description of Control Panels

General Notes and Safety Warnings

Provides notes on software updates affecting functions and safety warnings for operation.

Before Installation and Commissioning

Safety Warnings for Installation Work

Provides critical safety warnings regarding incorrect operation and handling during installation.

Intended Use and Setup Regulations

Mains Connection and Electrical Safety

Details mains voltage requirements, fuse protection, and electrical installation considerations.

Start-up Procedures

Safety Precautions During Start-up

Highlights electrical shock risks and the importance of air filters for IP 23 protection.

Gas Cylinder Connection Safety

Warns about risks of gas cylinder toppling and provides instructions for securing them.

Establishing Ground and Torch Connections

Details procedures for grounding the workpiece and connecting the welding torch, including HF cautions.

TIG Welding Modes

Safety Warnings for TIG Modes

Provides crucial safety warnings before operating TIG functions and refers to setup menu.

TIG Welding Operations

Safety and Parameter Display Navigation

Provides safety warnings and explains how to navigate TIG welding parameters on the display.

TIG Welding Parameters: Starting Current, Upslope, Main Current

Details setting ranges and factory settings for Starting current, Upslope, and Main current parameters.

TIG Welding Parameters: Reduced Current, Downslope, Final Current

Covers parameters for Reduced current, Downslope, and Final current, including their units and ranges.

Preparation and TIG Welding Start

Igniting the Arc

High-Frequency (HF) Ignition Procedure

Details the steps for HF ignition, including safety precautions and gap settings.

Touchdown Ignition Procedure

Describes the process for igniting the arc by touching the workpiece with the tungsten electrode.

Special Functions and Options

Arc Break Watchdog and Ignition Time-out

Explains functions that automatically cut out the power source upon arc break or failed ignition.

MMA Welding

Safety and Parameter Navigation for MMA

Provides safety warnings and explains how to navigate MMA welding parameters.

Welding Parameters for Rod Electrodes

Details parameters like Starting current and Main current for rod electrode welding.

MMA Welding Preparation and Process Selection

MMA Welding Operation and Parameter Adjustment

Explains selecting MMA mode, process types (AC/DC), and adjusting welding parameters.

Hotstart and Anti-Stick Functions

Hotstart Function Benefits and Settings

Anti-Stick Functionality

Explains how the anti-stick function prevents electrode sticking and burn-out.

Welding Job Management

Safety and Parameter Display for Welding Jobs

Provides safety warnings and explains parameter display navigation for selected welding jobs.

Job Setup Menu Operations (Save, Retrieve, Optimize, Delete)

Details how to save, retrieve, optimize, and delete welding jobs via the menu.

Saving and Naming Welding Settings as a Job

Guides on selecting modes, parameters, and naming jobs for saving welding settings.

TIG Setup Configuration

Changing TIG Welding Parameters

TIG Setup Welding Parameters

TIG Setup Parameters: Pulse Frequency, Duty Cycle, Ground Current

Covers Pulse frequency, Duty Cycle, Ground current, and Starting/Final current time parameters.

TIG Setup 2nd Level Configuration

TIG Setup 2nd Parameters: Unit Monitoring and Ignition

TIG Setup 2nd Parameters: Timeouts and External Parameters

AC Setup Configuration

Changing AC Welding Parameters

AC Setup Parameters: Frequency, Offset, and 2nd Level

Details AC frequency, AC current offset, and AC setup 2nd parameters.

AC Setup 2nd Level Configuration

AC Setup 2nd Parameters: Waveform and Phase Sync

Gas Setup Configuration

Changing Gas Parameters

Gas Setup Parameters: Pre-flow, Post-flow, Gas Quantity

Details Pre-flow, Post-flow Imin, Post-flow Imax, and Gas quantity parameters.

Cold Wire Setup Configuration

Changing Cold Wire Parameters

Cold Wire Setup Parameters: Wire Speed and Delays

Details Wirefeed speed 2, Start-delay, End-delay, and Wire threading parameters.

Calibrating Push-Pull Unit

General Push-Pull Unit Calibration

Push-Pull Unit Calibration Procedure

Details the step-by-step process for calibrating the push-pull unit, including safety precautions.

Service Codes for Push-Pull Calibration

Lists service codes, their causes, and remedies for issues during push-pull unit calibration.

Rod Electrode Setup

Changing Rod Electrode Parameters

Rod Electrode Setup Parameters: Hotstart Time

Rod Electrode Setup 2nd Level Configuration

Rod Electrode Setup 2nd Parameters: Anti-Stick and Characteristics

Covers Anti-stick and Char. parameters, including graphical explanations of characteristics.

AC Setup (for Rod Electrodes)

Job Management

Optimising and Renaming Jobs

Deleting a Job

Provides step-by-step instructions for deleting stored welding jobs.

Basic Settings

Changing Basic Settings Parameters

Basic Setting Parameters: Language, Units, Contrast, Factory

Lock Keys Functionality

Activating and Deactivating Lock Keys

Factory Reset

Resetting the Welding Machine to Factory Settings

Guides on performing a factory reset, noting that personal settings are lost but jobs are preserved.

L/R Alignment

L/R Alignment Procedure

Troubleshooting

General Troubleshooting Information and Safety

Provides general safety warnings for troubleshooting and information on displayed service codes.

Troubleshooting Error Codes (E1-E73)

Lists common error codes, their causes, and recommended remedies.

Troubleshooting Service Codes with Options

Troubleshooting Power Source and Welding Current Issues

Addresses issues like power source not functioning, no welding current, and torch trigger problems.

Troubleshooting Gas Shield and Weld Properties

Care, Maintenance, and Disposal

General Care and Safety Precautions

Emphasizes minimal care needs but vital points for long-term usability and safety.

Maintenance Schedule (Start-up, Every 2 Months, Every 6 Months)

Technical Data