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Fronius MAGIC WAVE 2000 FUZZY User Manual

Fronius MAGIC WAVE 2000 FUZZY
83 pages
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42,0410,0374 012000
Primary transistor-switched
TIG-welding rectifier
Primärgetakteter
WIG-Schweißgleichrichter
Redresseur de soudage
TIG à hacheur primaire
OPERATING
INSTRUCTIONS
SPARE PARTS
LIST
BEDIENUNGS-
ANLEITUNG
ERSATZTEIL-
LISTE
MODE
D’EMPLOI
LISTE DE PIECES
DE RECHANGE
MAGIC WAVE 2000 FUZZY
TRANSTIG 2000

Table of Contents

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Fronius MAGIC WAVE 2000 FUZZY Specifications

General IconGeneral
BrandFronius
ModelMAGIC WAVE 2000 FUZZY
CategoryWelding System
LanguageEnglish

Summary

MAGIC WAVE 2000 FUZZY TRANSTIG 2000

Primary Transistor-Switched TIG Welding Rectifier

Describes the core technology and type of the welding machine.

Operating Instructions

Main section for user guidance on operating the welding machine.

Spare Parts List

Lists available spare parts for the welding machine.

Safety Rules

General Safety Remarks and Hazards

Covers general safety, user obligations, PPE, and hazards from gases, sparks, electrical sources.

Installation and Operation Safety

Safety precautions for installation location, normal operation, and inspections.

Machine Modifications, Spare Parts, and Calibration

Guidelines on alterations, using genuine parts, calibration, and CE marking.

General Details and Machine Construction

Technical Advantages and Features

Highlights key technical benefits, efficiency, and quality aspects of the machine.

Construction and Functional Sequence

Describes the machine's sturdy build and its basic operational working principle.

Commissioning and Technical Data

Setup, Protection, and Stability

Instructions for initial setup, IP protection, open-air use, and stability considerations.

Technical Data and Specifications

Provides essential technical specifications, voltage tolerance, power data, and protection class.

Description of Controls

Front Panel Layout and Indicators

Illustrates and identifies the main controls, displays, and indicators on the machine's front panel.

Control Functions and Operating Modes

Digital Readouts and Function Selector

Explains the digital ammeter, voltmeter, and the main function selector switch.

TIG Welding Modes (2-Step, 4-Step, Contact Ignition)

Details the various TIG welding modes, including 2-step, 4-step, and contact ignition.

Manual Electrode Welding Mode

Covers the operation and indicators specific to manual electrode welding.

Welding Current and Arc Control

Main Current and Crater-Fill Adjustment

Describes how to adjust the main welding current and the crater-fill current.

Balance Dial and Tungsten Electrode Settings

Explains the balance dial for AC welding and the adjustment for tungsten electrode diameter.

Program Levels and Parameter Settings

Accessing Program Levels

Guides on navigating through different program levels to access settings.

TIG and Electrode Parameter Configuration

Details the pre-set parameters available for TIG and manual electrode welding modes.

Codelock and Machine Connection

Codelock Functionality and Management

Instructions for activating, changing, and using the machine's codelock system.

Torch and Remote Control Unit Connections

Details on connecting the welding torch and various remote control units to the machine.

Remote Control Operation

TR 53mc AC Remote Control Unit

Describes the TR 53mc unit for TIG AC welding, covering its controls and applications.

Pulsed Arc Welding Operations

TR 50mc Pulsing Unit Functions

Explains the TR 50mc unit for pulsed arc welding, including duty cycle, frequency, and current settings.

Pedal Control for Pulsed Welding

TR 52mc Remote-Control Pedal Unit

Details the TR 52mc pedal unit for regulating pulsed arc welding, including its functional sequence.

Specialized Remote Control Units

TR 52mc Pedal Unit Usage

Application of the TR 52mc pedal unit for precise amperage control on awkward workpieces.

TR 51mc Spot Welding Unit

Describes the TR 51mc unit for specialized spot welding on thin sheet metal.

TPmc Remote Control Unit

TPmc Unit Controls and Applications

Explains the TPmc unit for manual electrode and TIG welding, including current and arc force adjustments.

TIG Welding with HF Ignition

High-Frequency Ignition Setup

Guides on setting up and using TIG welding with high-frequency ignition.

Hot-Start Functionality

Details the Hot-Start control dial for improving arc ignition and material melting.

Arc Ignition and Monitoring

Ignition Methods: HF and Contact

Describes the procedures for both HF and contact-free arc ignition in TIG welding.

Ignition Monitoring System

Explains the monitoring function that prevents gas wastage during failed ignition attempts.

Manual Electrode Welding and Maintenance

Manual Electrode Welding Start-up

Steps for connecting cables, selecting polarity, and initiating manual electrode welding.

Electronic Module Replacement

Procedures for exchanging electronic modules, emphasizing safety and qualified personnel.

Routine Care and Maintenance

Basic maintenance tasks to ensure the longevity and reliable operation of the machine.

Power Supply Board LED Checklist

NMW20 Power-Supply Board Diagnostic LEDs

Identifies LEDs on the power supply board and their diagnostic significance.

Troubleshooting Common Faults

Fault Diagnosis and Resolution

Lists common machine faults, their causes, and corrective actions for troubleshooting.

Fronius Sales and Service Network

Global Distribution and Support Offices

Provides a list of international sales and service offices for Fronius products.

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