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Fronius TransSteel 3000c Pulse User Manual

Fronius TransSteel 3000c Pulse
140 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
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TransSteel 3000c Pulse
EN-US
Operating instructions
MIG/MAG power source
42,0426,0354,EA 003-15122020
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Fronius TransSteel 3000c Pulse Specifications

General IconGeneral
BrandFronius
ModelTransSteel 3000c Pulse
CategoryWelding System
LanguageEnglish

Summary

Safety Instructions

Safety Instruction Explanations and General Guidelines

Explains safety symbols, general rules, intended use, and personnel/company obligations.

Environmental, Obligations, and Grid Connection

Covers environmental conditions, company/personnel obligations, and grid connection requirements.

Personal Protection and Gas/Vapor Hazards

Details personal protective equipment and dangers from toxic gases and vapors during welding.

Fire and Electrical Hazards

Covers risks from flying sparks, fire, and electrical hazards from grid and welding currents.

Stray Welding Currents

Explains risks associated with stray welding currents and how to prevent them.

EMC Device Classification and Measures

Discusses EMC classifications and measures to avoid electromagnetic interference.

EMF Measures and Specific Hazard Areas

Addresses EMF effects and identifies particular hazard areas like moving parts and hot components.

Shielding Gas Requirements and Cylinder Safety

Covers shielding gas quality requirements and safety precautions for gas cylinders.

Gas Leak, Setup, Transport, and Operation Safety

Details risks of gas leaks, safety during setup, transport, and normal operation.

Maintenance, Inspection, and Disposal

Outlines procedures for maintenance, safety inspections, and proper disposal of the device.

Symbols, Data Backup, and Copyright

Explains safety symbols, user responsibility for data backup, and copyright information.

General Information

Device Overview and Applications

Describes device concept, operating principle, application areas, and warning notices.

Operating Controls and Connections

Control Panel Functions

Details the arrangement and functions of buttons, dials, and the display on the control panel.

Mechanical Components and Connections

Identifies and describes front/back connections, switches, and mechanical components.

Wire Feed System Components

Describes the wirespool holder and the wire drive system.

Installation and Startup

Minimum Equipment for Welding

Lists essential equipment required for different welding processes.

Initial Setup and Safety Precautions

Covers safety precautions, intended use, and setup regulations for the device.

Grid Connection Requirements

Details requirements for grid connection, including voltage and fuse protection.

Mains Cable Connection Procedures

Provides instructions for connecting the mains cable, including cable specifications and strain relief.

Strain Relief Device Installation

Details the process for fitting the strain relief device for mains cables.

Generator-Powered Operation

Explains generator compatibility and selection criteria for power sources.

Commissioning and System Component Information

Covers commissioning, safety, and information on system components like trolleys and torches.

Component Assembly and Grounding

Details the process of assembling system components and establishing a ground earth connection.

Feed Roller Installation and Replacement

Guides on safely inserting and changing feed rollers for the wire drive.

Wirespool Insertion Procedure

Provides instructions for safely inserting the wirespool into the holder.

Basket-Type Spool Installation

Details the process for installing basket-type spools and safety precautions.

Wire Electrode Feeding Procedure

Guides on feeding the wire electrode into the drive system safely.

Wire Feeding Operation Details

Provides details on wire feeding using the torch trigger or wire threading button.

Setting Contact Pressure

Explains how to set the correct contact pressure for proper wire feeding.

Wire Spool Brake Adjustment

Covers adjusting the wire spool brake and its design for proper unreeling.

Initial Date and Time Setup

Guides on setting the device's date and time upon first startup.

MIG/MAG Welding

Power Limitation Safety Function

Explains the power limitation safety feature for MIG/MAG welding and how it functions.

MIG/MAG Operating Modes Overview

Introduces operating modes and explains symbols for gas pre-flow, starting current, and welding current phases.

2-Step and 4-Step Welding Modes

Describes the suitability and operation of 2-step and 4-step welding modes for tacking and long seams.

Special 2-Step and 4-Step Modes

Details special 2-step and 4-step modes, including activation and parameter settings for enhanced welding.

Spot and 2-Step Stitch Welding

Explains spot welding for overlapped sheets and 2-step stitch welding for thin sheets.

4-Step Stitch Welding

Describes 4-step stitch welding for longer seams on thin sheets, preventing material melt-through.

MIG/MAG Welding

Safety and Preparation

Safety warnings and preparation steps for MIG/MAG welding.

Overview of MIG/MAG Welding

Lists the sections covered within MIG/MAG welding, including synergic, manual, and stitch welding.

MIG/MAG Synergic Welding

Details setting up and executing synergic MIG/MAG welding processes using material, wire, and gas selection.

MIG/MAG Standard Manual Welding

Covers parameters and operation for manual MIG/MAG welding without synergic function.

Spot and Stitch Welding

Describes procedures for spot and stitch MIG/MAG welding techniques.

EasyJob Mode

Managing EasyJob Operating Points

Explains how to save, retrieve, and delete EasyJob operating points for welding processes.

Up/Down Torch for EasyJob Selection

Describes how to use the Up/Down welding torch to select saved EasyJob operating points.

TIG Welding

Safety and Preparation for TIG Welding

Safety precautions and preparation steps for TIG welding operations.

TIG Welding Process Execution

Details the steps for performing TIG welding, including arc ignition and termination.

Pulse Welding Applications and Principles

Explains pulsed TIG welding applications, principles, and current progression.

Activating Pulse Welding

Provides steps to activate pulse welding by setting the pulse frequency parameter.

Manual Metal Arc Welding

Safety and Preparation for MMA Welding

Safety guidelines and preparation steps for Manual Metal Arc (MMA) welding.

MMA Welding Process Execution

Covers MMA welding process, current adjustments, and initiation.

HotStart and Anti-Stick Functions

Describes the benefits and functions of HotStart and Anti-Stick for MMA welding.

Easy Documentation

General Overview and Documented Data

Explains the functionality of Easy Documentation for saving welding data and lists documented parameters.

Data Management and Reporting

Details CSV file generation, PDF reports, and Fronius signature for data authenticity.

Activating and Configuring Documentation

Provides steps to activate, deactivate, and set date/time for the documentation feature.

Deactivating Easy Documentation

Explains the procedure for safely deactivating Easy Documentation to prevent data loss.

Setup Settings

Setup Menu Navigation and Operation

Guides on accessing, adjusting, and exiting the setup menu for various welding processes.

MIG/MAG Synergic Welding Parameters

Lists and explains setup parameters for MIG/MAG synergic welding.

MIG/MAG Standard Manual Welding Parameters

Details setup parameters specific to MIG/MAG standard manual welding.

MMA and TIG Welding Parameters

Covers setup parameters for MMA and TIG welding processes.

Setup Menu 2nd Level

2nd Level Menu Limitations and Navigation

Explains restrictions and navigation for the second level of the setup menu.

MIG/MAG Synergic 2nd Level Parameters

Provides specific parameter settings for MIG/MAG synergic welding in the 2nd level menu.

MIG/MAG Manual 2nd Level Parameters

Details setup parameters for MIG/MAG standard manual welding in the 2nd level menu.

MMA and TIG 2nd Level Parameters

Covers setup parameters for MMA and TIG welding in the 2nd level menu.

Measuring Welding Circuit Resistance

General Principle and MIG/MAG Measurement

Explains the importance of measuring welding circuit resistance and the procedure for MIG/MAG welding.

MMA Measurement Procedure

Details the steps for measuring welding circuit resistance in MMA welding.

Displaying Welding Circuit Inductivity

Inductivity Display and Hosepack Arrangement

Explains how to display welding circuit inductivity and the importance of correct hosepack arrangement.

Troubleshooting and Maintenance

Troubleshooting and Safety Precautions

Covers general troubleshooting, safety, and handling of displayed service codes (error messages).

Error Code Resolution

Lists common error codes and their causes/remedies for troubleshooting.

Service Safety and Routine Maintenance

Emphasizes safety precautions and outlines routine maintenance tasks for start-up and regular intervals.

Periodic Maintenance and Disposal

Details periodic maintenance tasks for 2 and 6 months and specifies disposal guidelines.

Appendix

Welding Consumption Values

Provides average consumption values for wire electrode and shielding gas during welding.

Technical Data

Technical Specifications and Duty Cycle

Summarizes technical specifications, including raw materials, voltage, and duty cycle explanation.

Device Technical Specifications

Lists detailed technical specifications for the power source, including electrical and physical properties.

Wire and Drive System Specifications

Provides technical details on wire speed, drive, diameter, and noise emission.

Welding Program Tables

Welding Program Label and Database

Explains the welding program label on the device and the database structure.

Standard Welding Program Tables

Lists standard welding programs with material, gas, configuration, and diameter details for EU.

Additional Welding Program Characteristics

Details additional welding programs, including FCW and specific material types.

US Standard Welding Program Tables

Lists standard welding programs with material, gas, configuration, and diameter details for US.

US Additional Welding Program Characteristics

Details additional welding programs for US, including FCW and specific material types.

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