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General| Type | Foam Machine |
|---|---|
| Model | PROFESSIONAL Series |
| Category | Foam Machine |
| Power Source | Electric |
| Manufacturer | Fluid Solutions Intl (FSI) |
Ensuring optimal processing and productivity by maintaining chemical temperatures.
Details on FSI chemicals, dispensing equipment, and system pressure.
Guidelines for designing fixtures to avoid heat sinks and manage pressure differentials.
Explains the mix probe's role in blending chemicals through subdivision and air nucleation.
Details the gun head's air-open/closed cylinder, mix cartridge, rod, and handle.
Describes flow controllers as the mechanical system's core for maintaining chemical ratio.
Information on braided stainless steel, Teflon-lined hoses, and their heating methods.
Details Stratoflex assemblies, including filters, temperature gauges, and connection importance.
Explains the role of high-pressure regulators in operating the dispensing unit.
Describes HB-01 (Single Digital Heat) and HB-02W (Dual Digital Heat) units.
Details timing units for adapting to production methods and manual operation.
Visual representation of the standard foam dispensing unit setup.
Critical temperature parameters for urethane foam processing and conditioning.
Recommendations for storing and conditioning chemical cylinders to maintain temperature.
Information on the typical shelf life of liquid-blown and froth systems.
Guidelines for using DK 817 as a cleaning agent and solvent safety precautions.
Instructions for using clean, dry nitrogen to pressurize chemical cylinders.
Overview of available cylinder sizes and their ASME/DOT compliance.
Visual overview of various chemical delivery containers and systems.
Ensuring proper environmental temperature and preparation before connecting cylinders.
Step-by-step guide for connecting chemical cylinders using Stratoflex assemblies.
Instructions for attaching nitrogen regulators and supply lines.
Guidance on connecting the air line for purging the foam gun.
How to connect heat cables or switch cords to heating devices.
Steps for connecting the gun switch, air solenoid, and timer.
Testing the timer's operation before dispensing chemical.
Essential steps for starting up the SLUG PRO dispensing unit safely and correctly.
Method for measuring and checking the weight comparison of ISO to POLYOL.
Calculating the pounds per minute (PPM) dispensed from the SLUG PRO unit.
Measuring and recording String-Gel time to assess foam reaction completion.
Calculating the required shot time based on volume, density, and throughput.
Steps for safely shutting down the SLUG PRO dispensing unit.
Procedure for safely disconnecting and reconnecting chemical cylinders.
Steps for relieving pressure in F-6000 and F-5000 cylinders before return.
Steps for relieving pressure in F-1000 and F-300 cylinders before return.
Instructions for sealing and preparing empty cylinders for return to FSI.
Guidance on replacing and cleaning mix tubes for optimal performance.
Recommendations for cleaning and greasing the mix cartridge.
Step-by-step instructions for replacing the SLUG PRO mix cartridge.
How to inspect and test check valves for proper function.
Instructions for removing, cleaning, and inspecting flow controllers.
Diagnosing and resolving issues related to no chemical flow or erratic flow.
Identifying and fixing leaks at fittings and chemical lines.
Troubleshooting issues like rubbery foam, crusty surface, or coarse cell structure.
Information and required data for contacting FSI for technical assistance.
A checklist to gather information for diagnosing equipment problems.
Essential safety practices for operating and maintaining the foam unit.
Recommendations for eyewear, gloves, and respiratory protection.
Precautions for handling, heating, and storing chemical cylinders.
Safe practices for opening and closing ball valves to minimize shock.
Procedures for handling major and minor spills of isocyanate chemicals.
Procedures for handling major and minor spills of polyol chemicals.
Diagram showing the standard unit with heat box and timer.
Exploded view of the mix tube assembly components.
Catalog of available mix tube collars and mix tubes by part number.
Exploded view of the SLUG PRO gun head with round-style flow controllers.
Parts breakdown for round-style flow control assemblies for various PPM.
Exploded view of the SLUG PRO gun head with Y-style flow controllers.
Parts breakdown for Y-style flow control assemblies for various PPM.
Illustration and parts list for dual nitrogen regulator assemblies.
Schematic of the filter assembly, showing connections and components.
List of part numbers for filter assembly components.
List of common spare parts for the 6 LB SLUG GUN.
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